Khalil Hussain ChE Ms(SHE)
Production Shift Manager at Nimir Chemicals Pakistan Limited- Claim this Profile
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English Professional working proficiency
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Urdu Full professional proficiency
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Punjabi Professional working proficiency
Topline Score
Bio
Credentials
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Registered Engineer Chemical
Pakistan Engineering CouncilJan, 2009- Nov, 2024
Experience
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Nimir Chemicals Pakistan Limited
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Pakistan
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Chemical Manufacturing
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1 - 100 Employee
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Production Shift Manager
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Jan 2022 - Present
Team leader in Catalyst replacement activity Team leader in Catalyst replacement activity
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Assistant Manager Process|Polymer|Production
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Jan 2018 - Dec 2021
Presently I am working as Assistant Manager Polymer at Rupafil Polyester Ltd in Sheikhupura.This plant has nameplate capacity of 100 ton/day Polyester (polyethylenetaraphlate) chips. This plant comprises of 4 Reactors Vapour-Liquid state polymerization Technology operated by Yokogawa DCS system, controlling 2Esterification Reactor, 2 Condensation Polymerization Reactors, DistillationRecovery Columns and High Temperature Medium Heater units.My Job responsibilities incorporate:• Continue assisting management team which successfully met all Key Performance Indicators (KPI's) targets remained within limits.• Monitor and certify the quality of product through continue and smoothprocess, carry out checks, writing reports, and assisting player in the production chain, also has to supervise from A to Z.• Implementing Permit-To-Work (PTW) system and other Safe System of Work (SSOW) such as Lockout-Tagout (LOTO) and practically issuing permits and supervising daily maintenance activities.• Served as departmental coordinator during Internal & External Audits in liaison with Government officials regarding Health & Safety protocols.• To Carryout utilities consumption audit and also ensure energy conservation.• Reviewing and compiling daily plant parameters reports required for operating the plant efficiently. • Conducting toolbox talk with shift engineers and operational team for delivering guidelines as per plant routine maintenance.• Lead a system changeover from Yokogawa Micro-XL to Yokogawa Centum-VP during the year 2013. nd supervise the revamping of DCS • Develop and validate operational and emergency response procedures for the assigned area by managing and budgeting of Raw materials used at plant.• Contribute to ensure the operability (e.g. control and monitoring systems, alarm management, safe isolation, draining and cleaning) of equipment by participating in HAZOP and model reviews. Show less
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Shift Manager Process|Polymer
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May 2012 - Dec 2017
I worked as Shift Manager Operation at Rupafil Polyester Ltd in Sheikhupura. My Job responsibilities incorporate:• Co-ordinate, lead and supervise the teams to start up, make market base Polyester chips through operations excellence and ensure that field operations are performed safely and optimally within design, and enforce HSE requirements for work in the plant. • Responsible for supervising & leading a shift team in handling of operating DCS and Engineering HIS, smooth and continuous floor operations regarding MR, AV1 & AV2, IV and others quality parameters inline with standards to minimize waste and executing activities cost effectively.• Well-equipped in Start-up & Shutdown activities of plant and benchmarking different operating conditions.• To coordinate with disciplinary supervisor of both internal and inter discipline work interface to ensure all equipments meet the required specifications.• Planning of shutdown jobs, raised Plant concerned modifications monitor and inspect all the modifications.• To Carryout utilities consumption audit and also ensure energy conservation.• Regenerate daily plant activities, production and quality reports & discuss daily coordination meeting. Show less
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Colony Distillery Mills limited
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Mandibahwodin Punjab Pakistan
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Shift Engineer Process
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Jan 2011 - Apr 2012
I worked as a Shift Team lead at Colony Distillery (Pvt) Ltd Pahleya Mandibahavalden.This plant is capable of producing 125000 Ltr/day capacity of Industrial & Fuel Grade Ethanol and 48 Ton/day Food Grade Carbon Dioxide through Fermentation reaction and Distillation Unit by Honeywell DCS system and my job responsibilities comprises: • Leading shift team to achieve goal by avoiding the formation of undesired intermediates and side reactions in normal and emergency situations. • Quality control and assurance of molasses treatment, Pre-Fermentation, Fermentation reactions for maximum reaction recovery. • Coordinating with inter and intra discipline staff for safe, smooth and continuous performance of distillation section for maximum yield. • Ensuring safe & smooth process and operations of Cooling Tower, Bio-Gas, MSDH/EDU and Carbon Dioxide Units. • Dealing with personnel for their t raining & relief. Show less
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Haseeb Waqas Group of Companies
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Food and Beverage Manufacturing
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1 - 100 Employee
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Shift Engineer Process
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Dec 2008 - Dec 2010
I worked as a Process Shift Engineer and Trainee Process Engineer at Abdullah Distillery Project Nankana producing 125000 Ltr/day Industrial & Fuel Grade ethanol and my job responsibilities include: • Involved in preparing SOPs and Check lists for equipments. • Participate in Shutdown and Startup activities and carry on shift affairs safe and smooth according to the plant requirements. • Preparation reports of daily martial balance, daily lab results and Equipments performance report. • Quality Control of molasses treatment, Pre-Fermentation, Fermentation reactions for maximum reaction recovery. Show less
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Education
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University of Engineering and Technology, Lahore
Bachelor of Engineering - BE, Chemical Engineering -
BISE Lahore
Fsc, Pre-Engineering -
University of Engineering and Technology, Lahore
Ms, Safety Health and Environment