Kemal Kıyak, MBA

Senior Consultant/Team Lead - Manufacturing Digital Transformation - MES at FrontWell Solutions
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Contact Information
Location
DE
Languages
  • Türkçe Native or bilingual proficiency
  • English Professional working proficiency

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Cengiz Özden

Mr. Kemal Kıyak is a highly successful manager in identifying and implementing improvement opportunities by combining his knowledge and experience in Lean Manufacturing and Continuous Improvement techniques with his ability to design & use digital tools. We worked with him on the IoT based MES/MOM installation project at Abdi İbrahim Pharmaceuticals in 2011. He has advanced competence in Software Project Management, Business Analysis, System Analysis and System Design. I witnessed many successful improvement projects during our working period between 2011 and 2019.

Aylin T. Ozden

Mr. Kemal Kıyak is one of the most experienced manufacturing managers who uses digital tools to manage manufacturing operation efficiently. He was the project manager of digitalisation project almost 10 years ago at Abdi İbrahim Pharmacueticals. The project is one of the worlds first IoT based MES/MOM installations in the World in Pharma industry. He is very disciplined , organised, leader on project management. The project has been deployed in several months with a great success. He is experienced on online monitoring, loss analysis and production improvement activities in the manufacturing using digital tools. His analysis abilities provide significant improvements on pharma MES/MOM system and also provided significant improvements at the business results at Abdi İbrahim. He is one of the best colleagues to work together with his team approximation, responsibility, problem solving abilities. He is result and success oriented manager with advanced coordination abilities.

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Experience

    • Germany
    • IT Services and IT Consulting
    • 1 - 100 Employee
    • Senior Consultant/Team Lead - Manufacturing Digital Transformation - MES
      • Jan 2023 - Present

      MES implementation in the pharmaceutical and biotech industry• System and Process analysis• System and Process design• MBR Design• ESP Design• L2/L3/L4 Integration• Testing & Validation• Training

    • Consultant - Manufacturing Digital Transformation - MES
      • Nov 2021 - Jan 2023

    • Türkiye
    • Pharmaceutical Manufacturing
    • 700 & Above Employee
    • Operational Excellence & Production Planning Manager
      • Jan 2018 - Jan 2020

      Reporting to Technical Operations Vice President & SC Director• Networking with key internal and external customers to ensure the correctinformation flow between the production planning group and the productionareas.• Analyzing raw material balances, ensuring there are adequate levels andmanaging & tracking of inventory and development with suitable mitigationactions to avoid supply risks. Monitoring and controlling inventory to meetinventory targets.• Planning and organizing related warehouse operations.• Creating long-term capacity planning/line loading forecast for all current andinquiry business.• Developing company’s commercial supply approaches and distributionpathways.• Leading, owning or supporting projects (supply chain internal and/or crossfunctional).• Supporting budgeting activities, S&OP processes and improving the internalSCM activities for production planning.• Ensuring production planning in line with manufacturing requirements andefficiency in the GMP environment.• Actively cooperating in the optimization of operational processes• Leading the adaptation and/or introduction of new production and planningsystems within the company. Show less

    • Operational Excellence and Projects Supervisor
      • Feb 2012 - Jan 2018

      Reporting to Technical Operations Vice President• Analyzing business, process and systems’ performance, identifyingimprovement opportunities and making recommendations to managementbased on business case and analyses.• Assisting in selecting, scoping and prioritizing continuous improvementprojects across the business by estimating financial benefits fromcorresponding projects in collaboration with finance department.• Managing continuous improvement projects in support of companyobjectives by increasing flexibility, maintaining quality and improvingprocess flow of the organization.• Managing short & long term cost reduction projects and aiming to create asustainable cultural change through those projects as the change agent of thecompany.• Preparing and following factory expense and investment budgets incollaboration with all related departments. Compiling those as a realizationreport to upper management on monthly basis.• Following production unit cost according to targets and working as amoderator through all internal operations to ensure required actions arebeing taken to reduce it when necessary.• Translating company business strategy into operational goals with visiblemetrics, defining key performance indicators, collecting related data fromdifferent sources and reporting to top management on monthly basis.• Monitoring operational efficiency of all departments located inmanufacturing area and following related activities to increase it.• Mentoring key parties in the use and practice of necessary methodologies andtools to improve productivity and capability of the workforce through currenttechnology enablement, training, process improvement and identifying bestpractices (5S, SMED, OEE, etc.).• Managing software projects related to effectiveness and efficiency.• Preparing procedures, catalogues, handbooks to achieve standardization inthe organization. Show less

    • Supply Chain Production Planning Specialist
      • Nov 2006 - Feb 2012

      Reporting to Production Planning Manager• Planning, scheduling, and coordinating production plans based on materialand capacity availability to meet domestic sales requirements and at the sametime increase efficiency of the production lines.• Creating mid-term capacity planning / line loading forecast for all currentand inquiry business.• Loading and maintaining the Master Production Schedule (MPS).• Running the planning process (MRP and manual) and ensuring plannedrequirements are accurate.• Updating and maintaining daily production status report.• Coordinating the release and shipment of product to the customer.• Managing delivery process of raw materials and packaging materials througheffective communication with suppliers.• Being responsible for ERP system as a key user and providing the completionof necessary changes in collaboration with IT department.• Creating and updating master data in ERP system (route, recipe, materialmaster data, etc.). Show less

Education

  • İstanbul Technical University
    Master of Business Administration (MBA), Executive MBA
    2009 - 2010
  • İstanbul Technical University
    Business Administration Faculty, Industrial Engineering
    2000 - 2005
  • Akdeniz Koleji Science High School
    1997 - 2000

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