Karl O'Brien

AM Applications Engineer (Metals) at Digital Manufacturing Centre (DMC)
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Contact Information
us****@****om
(386) 825-5501
Location
Greater Northampton Area, United Kingdom, GB

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Credentials

  • SolidWorks Certified Associate - Mechanical Design (CSWA)
    SolidWorks
    May, 2015
    - Nov, 2024
  • EAL Level NVQ Extended Diploma in Mechanical Manufacturing Engineering (Fitting and Assembly)
    EAL Awards
    Jan, 2012
    - Nov, 2024

Experience

    • United Kingdom
    • Industrial Machinery Manufacturing
    • 1 - 100 Employee
    • AM Applications Engineer (Metals)
      • May 2022 - Present

    • United Kingdom
    • Manufacturing
    • 1 - 100 Employee
    • Applications Engineer
      • Oct 2017 - Present

      Daily Roles and Responsibilities: - - Review project documents to highlight problematic requirements and concerns surrounding costings and lead times.- Ensure new products are introduced effectively with minimal disruption to existing assembly lines and procedures.- Operate CATIA and SmarTeam to generate concept ideas, produce Engineering Drawings for quotation and prototypes and modify existing models and components.- Liaise with Test Engineers to design new test procedures to collate data and information for future projects.- Represent the Engineering Department in meetings with globally recognised customers to introduce new designs and improve compliancy with their requirements.- Lead Design review meetings to provide updates on existing Design work, receive feedback and delegate work to selected team members.- Familiarise myself with British Standards and design components to comply with the regulations prior to sending them to an external test house.

    • United Kingdom
    • Automation Machinery Manufacturing
    • 1 - 100 Employee
    • Design Engineer
      • Jun 2015 - Present

      Daily Roles and Responsibilities - - Generate new concepts solving problems on new and existing projects with safety, cost and manufacturing techniques considered throughout.- Operate 2D and 3D CAD packages such as DraftSight and SolidWorks to meet the task requirements.- Modify existing drawings and components to improve function, aid assembly and reduce cost.- Adhere to strict document quality control procedures.- Liaison with Workshop, System and Sales Engineers to overcome problems and finalise modifications taking into account function, time restrictions, budgets and assembly constraints.- Check colleague’s drawings to ensure all information is present for issuing to purchasing and manufacturing. - Training new staff on DraftSight and SolidWorks demonstrating basic functions to complex assemblies. - Generate 3D models from 2D drawings to benefit future development work.- Communicate with customers ensuring machines are functional and accessible within space restricted factories. - Visit suppliers to discuss future products, gain experience of manufacturing techniques and investigate cost savings to existing components.

    • Trainee Workshop Engineer
      • Aug 2012 - Jun 2015

      Daily Roles and Responsibilities: - - Reading and understanding engineering drawings to reject faulty and incorrect components and fabrications.- Oversee components that are late and informing the purchasing department to chase suppliers.- Managing time across multiple projects to guarantee deadlines are achieved.- Organise tasks to be completed by other team members to maximise productivity and prioritise tasks for individuals across multiple projects.- Assembling components from technical documentation, engineering drawings and other documents to ensure there is consistency throughout all documents and highlighting discrepancies. - Planning and co-ordinating the delivery of parts to ensure multiple machines can be built simultaneously reducing time wasted during the initial assembly stage.- Monitoring the build progress of projects so that any potential issues are dealt with before causing delays. - Liaison with Design Engineers to recommend improvements to existing designs. - Read Mechanical and Electrical Engineering Drawings to assemble control panels and comply with quality control documentation.Other Roles and Responsibilities: - - Attend sites to carry out maintenance work on damaged machines in need of repair.- Undertaking International and UK site installation work.

    • Design and Quality Engineer
      • Apr 2019 - Sep 2022

      - Design bespoke heat exchangers for various industries including motorsport, aerospace and defence.- Communicate with established automotive OEMs and motorsport Teams.- Create 3D models and technical drawings to a recognised standard using SolidWorks.- Carry out site visits for the replication and manufacture of components on historic Formula 1 cars.- Manage multiple projects and prioritise workloads across two departments.- Lead the Engineering and Quality departments with full responsibility and accountability.- Implement new processes to reduce rejections and improve procedures across departments.- Compile PPAP documentation to customer requirements using the International Material Data System.- Design welding jigs for low and medium quantity production assemblies, ensuring repeatability and simplicity are achieved.

Education

  • Milton Keynes College
    Higher National Certificate, Mechanical Engineering
    2014 - 2016
  • Northampton College
    BTEC Level 3 Diploma, Mechanical Engineering
    2012 - 2014

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