Experience

Sigma Engineered Solutions

• United States
• Industrial Machinery Manufacturing
• 400 - 500 Employee

• Head - Plant Quality

  • Sep 2019 - Present

  1. Working as Plant Quality Head of 2 Plants. Leading team of 64 Engineers. 2. Handled 4 plants out of 6 plants of Sigma as Plant Quality Head in last 3 years. 3. Participating in MRM & presenting Plant Quality performance to Top Management. 4. Responsible for overall improvement in performance of plant quality in terms of Failure cost & Customer complaints. 5. Fixing & monitoring KPI’s of Team & supporting to achieve individuals KPI. 6. Responsible for day-to-day activities of plant quality like Set up approvals, In process & Final inspection, Dock audits, Rejection analysis. 7. Handling of customer complaints up to closure. 8. Internal & External customer communications. 9. Implementation & monitoring of corrective & preventive actions on customer complaints & internal rejections. 10. Responsible for submission of Monthly Customer wise Reports, MIS Reports 11. Review the implementation and effectiveness of quality and inspection systems. 12. Coordinate and support on-site audits conducted by external customers & certifying bodies. 13. Evaluate audit findings and implement appropriate corrective actions 14. Evaluate & Monitor risk management activities & Change management 15. Monitoring short term as well as long term SPC, MSA, review of PFMEA & 4M Surveys. 16. Review & submission of Re-tooling PPAP 17. Conducting Process Audits, layered sustenance audits. 18. Responsible for calibration of gauges & measuring equipments. 19. Review of new Gauge design & concepts. 20. Defining & implementation of alternative measurement methods. 21. Responsible for CMM, Spectro lab, X Ray lab & Gauge room. 22. Conducting Poka-yoke drive in all stages of operation to achieve quality excellence 23. Review of product audits & layout inspection reports. 24. Capex & Budget planning of quality department - Resources planning like new devices, measuring equipments, inspection facilities, training & manpower. 25. Conducting IQA’s QMS & EOHS. 26. Leading QM Pillar



Sigma Electric Manufacturing Corporation

• United States
• Industrial Machinery Manufacturing
• 700 & Above Employee

• Quality Assurance Manager

  • Aug 2015 - Sep 2019



Schaeffler

• Germany
• Manufacturing
• 700 & Above Employee

• Deputy Manager

  • Apr 2008 - Jul 2008

  1. Worked as a Segment Quality In-charge of Engine components, Belt & Chain drive systems. 2. Monitoring of new projects from quality side & guiding quality sub project managers in their day-to-day activities. 3. Verification & submission of PPAP 4. Responsible for overall improvement in performance of segment quality in terms of Failure cost & Customer complaints. 5. Responsible for day-to-day activities of segment quality like Scrap analysis, Production release, In-process & Final inspection. 6. Implementation of corrective actions on customer complaints & internal scrap 7. Responsible for Monthly Customer wise Reports, HQ Reports submission. 8. Monitoring SPC, MSA & participation in FMEA. 9. Conducting Process Audits & Line challenger audits. 10. Planning new investment for segment quality like new devices, measuring equipments, inspection facilities & manpower budget. 11. Alignment of production line controls with leadplant controls. 12. Conducting FFQ audits. (FFQ - a Schaeffer group drive). 13. Maintaining QMS, systems throughout segment in align with ISO/TS: 16949. 14. Coordinates customer audits & visits.



Jaya Hind Industries Limited

• India
• Motor Vehicle Manufacturing
• 300 - 400 Employee

• Senior Quality Engineer

  • Jan 2006 - Mar 2008



Tata Motors

• India
• Motor Vehicle Manufacturing
• 700 & Above Employee

• Quality Control Engineer

  • Jan 2005 - Dec 2005



Mask Polymers Private Limited Talawade Pune

• India
• Appliances, Electrical, and Electronics Manufacturing
• 1 - 100 Employee

• Junior Engineer

  • Apr 2002 - Dec 2004