Justin Fabre
New product development / launch Manager at MONTUPET SA- Claim this Profile
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Bio
Experience
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Montupet
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Motor Vehicle Manufacturing
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200 - 300 Employee
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New product development / launch Manager
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Oct 2016 - Present
Belfast, United Kingdom Attached to the Quality department In charge of taking the new products through the pre-series phase until Start of regular Production and handover to production team. In charge of a team of (depending on project status): - 1 quality engineer - 1 to 3 process engineer(s) - 1 casting technician - 5 to 20 operators - 1 supervisor Technical and operational manager for casting and processing - Creation and deployment of quality system (FMEA, control plan… Show more Attached to the Quality department In charge of taking the new products through the pre-series phase until Start of regular Production and handover to production team. In charge of a team of (depending on project status): - 1 quality engineer - 1 to 3 process engineer(s) - 1 casting technician - 5 to 20 operators - 1 supervisor Technical and operational manager for casting and processing - Creation and deployment of quality system (FMEA, control plan, work instructions) - Scrap reduction - Efficiency improvement - Process validation, implementation of process controls - Homologation of tool base - Production ramp up - Production planning - Training plan for operators
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Quality engineer
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Nov 2015 - Sep 2016
Belfast, Royaume-Uni Attached to the production department - Internal and external quality monitoring, quality indicators update - Quality performance analysis (pareto) and running of daily and weekly quality meetings - Driving the continuous improvement action plan for systems and processes - Data analysis to identify trends in scrap - In charge of keeping quality system up to date (synopsis, FMEA, control plan, work instructions) - Internal and external problem solving (8D, Ishikawa) and… Show more Attached to the production department - Internal and external quality monitoring, quality indicators update - Quality performance analysis (pareto) and running of daily and weekly quality meetings - Driving the continuous improvement action plan for systems and processes - Data analysis to identify trends in scrap - In charge of keeping quality system up to date (synopsis, FMEA, control plan, work instructions) - Internal and external problem solving (8D, Ishikawa) and root cause elimination to prevent re-occurrence - Followed new tooling homologation and approval by the customer (PSW) - Communication with the customer: annual quality performance review and 8D presentation following customer incidents - Internal communication: daily and monthly feedback to operators ; quality performance and action plan communicated in the plant - Preparation of audits and undergoing audits (internal, independents or customer): ISO/TS/IATF certification ; QSB+ (PSA) ; BIQS (GM-Opel) - Internal audits and LPA Training: - Quality core-tools: PPAP / APQP / FMEA / SPC / MSA - Internal auditor - VDA 6.3 - Process audit internal auditor
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R&D / Methods Engineer
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Feb 2015 - Oct 2015
Belfast, Royaume-Uni Aluminium casting of cylinder heads Various technical studies in support of production - Scrap reduction, metal quality improvement - Use of problem solving tools (8D, Kaizen, Ishikawa, 5W) - Planning and realisation of trials and DOEs - Data & trial results analysis - Summary and presentation of results Main project: - Study of parameters influencing gazing measurement in casting aluminium alloys - Improvement of gazing measurement method in the plant (Lead to… Show more Aluminium casting of cylinder heads Various technical studies in support of production - Scrap reduction, metal quality improvement - Use of problem solving tools (8D, Kaizen, Ishikawa, 5W) - Planning and realisation of trials and DOEs - Data & trial results analysis - Summary and presentation of results Main project: - Study of parameters influencing gazing measurement in casting aluminium alloys - Improvement of gazing measurement method in the plant (Lead to the elimination of a defect causing 30% scrap on a product being launched) - New measurement method deployment across the Plant. Training: Advanced metallurgy training for aluminium casting
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Areva
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France
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Oil and Gas
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200 - 300 Employee
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Machining Engineer Internship
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May 2014 - Jul 2014
Chalon-sur-Saône Investigated the causes of defects in a broaching process on spacer plates for the nuclear industry - Cutting forces analysis - Cutting tools visual inspection - Proposal of tool re-design with the supplier - Development of an experimental monitoring system of broaching forces on LabView (to trigger tool change before scrap occurs)
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LEM3 - UMR CNRS n° 7239
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France
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Higher Education
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1 - 100 Employee
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Final Year Project
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Jan 2014 - May 2014
Metz Area, France Characterisation of tool wear in micro end-milling of Nickel-Titanium alloy in a research laboratory (Full time) - CNC Programming - Tool wear trials planning and realisation - Cutting forces analysis - Visual measurement of tool wear under microscope
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Bouygues Bâtiment Sud-Est
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Construction
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500 - 600 Employee
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Construction Engineering Internship
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Jul 2013 - Aug 2013
Lyon Area, France - Managed 5 teams of subcontractors - Acceptance of work preparation - Working on snags with the subcontractors after acceptance visit
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1st year internship
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Mar 2012 - Mar 2012
Lyon Area, France - Shadowed a HVAC technician - Shadowed a HVAC Project Engineer
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Education
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Ecole nationale supérieure d'Arts et Métiers / ENSAM
Master's degree, Mechanical & Industrial Engineering -
Georgia Institute of Technology
Master of Science (M.Sc.), Mechanical Engineering -
Lycée du Parc
CPGE, Mathematics, Physics & Engineering -
Lycée La Martinière
Baccalauréat - Equivalent of A-level, Mathematics, Physics & Engineering