Joseph Berwyn
Project Manager at BluePrint Automation (BPA)- Claim this Profile
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Bio
Credentials
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PMP
Project Management Institute
Experience
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BluePrint Automation (BPA)
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United States
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Machinery Manufacturing
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200 - 300 Employee
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Project Manager
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Mar 2016 - Present
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Program Manager
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Oct 2015 - Mar 2016
Led NPD/VAVE Overcurrent Switch project through commercial justification phase – est. $19.2M incremental revenue. Led Design for Assembly & Manufacturing reviews to optimize switch mechanism design. Managed Transformer Switch product line Project Program Managed Single Phase Pad-Mounted and Pole-Mounted Transformers Project Program
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Senior Engineer
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Jul 2013 - Oct 2015
• Led NPD/VAVE Overcurrent Switch project through commercial justification phase . The new product is forecasted to generate $3M incremental sales revenue during first year of product launch. • Led the Taiwan Business Team to redesign a Protective Switch through design & process feasibility phase that identified $200K annual cost savings. Mitigated technical risks by redesigning a critical mechanical component.• Managed cross-functional team through VAVE Overcurrent Switch robustness project, which solved a $350K warranty claim design issue. Developed and verified a new design qualification material specification.• Global Design Lead for Transformer Switch product lines in Mexico and Taiwan. Nets $20M in annual sales. Show less
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Project Manager - Engineering Leadership Program
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Jun 2012 - Jun 2013
• Led the Brazil Localization Program aimed to approve local suppliers for the new regulators manufacturing plant in Porto Feliz, BR. Over $422K in productivity cost savings were claimed, that lowered unit cost of a regulator by 7%.• Led Tank and Metal Fabrication Localization project to approve a new supplier that reduced product lead time by 50 days.
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Lab Technician / Project Management - Engineering Leadership Program
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Jan 2012 - Jun 2012
• Led the New Product Development 120°C Hot Spot Transformer Project through product launch. The first year launch achieved $1.2M in sales revenue.• Assisted in paints and coatings laboratory with ANSI and IEEE compliance testing in the areas of surface preparation, e-coating, painting, and powder coating for seven manufacturing locations
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Design Engineer / Project Management - Engineering Leadership Program
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Jan 2011 - Jan 2012
• Led the VA/VE Standoff Bushing Redesign project through the Product Verification Phase that projected $174K in annual productivity cost savings.• Completed design feasibility assessments of (3) VA/VE cost saving initiatives.
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Quality Engineer - Engineering Leadership Program
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Jun 2010 - Jan 2011
• Leveraged Lean Six Sigma for process improvement to reduce product scrap rate by 17%, which equated to $12K in annual cost savings. • Led layered process audits, and assisted with the ISO 9000 re-certification audit.
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Caterpillar Inc.
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United States
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Machinery Manufacturing
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700 & Above Employee
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Engineering Test Intern
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Aug 2008 - Dec 2008
Gained trouble shooting skills and fundamental knowledge of hydraulic systems. Performed assessments using test stand software for data acquisition. Executed Design of Experiment Hysteresis testing. Gained trouble shooting skills and fundamental knowledge of hydraulic systems. Performed assessments using test stand software for data acquisition. Executed Design of Experiment Hysteresis testing.
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Mechanical Engineering Intern
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2008 - 2008
Cross examined in house data acquisition system accuracy versus outside lab results for calibration. Led Rogowski coil test fixture redesign in order for the measurement system to pass a Gage R&R study. Performed 5 Why’s, Poke-Yoke, 8D’s, FMEA as a member of the Quality Rapid Response Team for Controls. Executed Root Cause Analysis on returned/rejected Controls. Cross examined in house data acquisition system accuracy versus outside lab results for calibration. Led Rogowski coil test fixture redesign in order for the measurement system to pass a Gage R&R study. Performed 5 Why’s, Poke-Yoke, 8D’s, FMEA as a member of the Quality Rapid Response Team for Controls. Executed Root Cause Analysis on returned/rejected Controls.
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Education
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Michigan Technological University
BS, Mechanical Engineering