John Q. Zhang
System integration test/ Sr. Quality engineer at Takata- Claim this Profile
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Chinese -
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Bio
Experience
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System integration test/ Sr. Quality engineer
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Jan 2013 - Present
Safety electronics (hardware and software), crash sensor/child safety suppress system, active safety stereo vision system product quality assurance, reliability and quality control, supplier quality and management; GMLAN/LIN CAN communication and diagnostics validation, working with customers for test plan approval (GMW3110, GMW14241, SAE J2602)(APQP, PPAP, PVCS, DOORS, IQ-FMEA, GM GART Warranty system, JRE, CANoe/DIva, SVN)• Lead product quality assurance plan development; implement… Safety electronics (hardware and software), crash sensor/child safety suppress system, active safety stereo vision system product quality assurance, reliability and quality control, supplier quality and management; GMLAN/LIN CAN communication and diagnostics validation, working with customers for test plan approval (GMW3110, GMW14241, SAE J2602)(APQP, PPAP, PVCS, DOORS, IQ-FMEA, GM GART Warranty system, JRE, CANoe/DIva, SVN)• Lead product quality assurance plan development; implement product design/manufacture/process quality.• Manage China quality program, sign off ECN and design reviews, lead global meeting.• Solve customer and supplier warranty and quality issue, manage build, control plan and approve supplier PPAP etc• OEM customer warranty data review, analysis and return parts failure analysis, issue resolve and present to customer.• Electronic controller manufacture process review, line audit, and process improvement, and supplier issue tracking and resolving. Show more Show less
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Sr. Reliability/Quality engineer
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Feb 2011 - Oct 2012
Heavy duty truck/Diesel engine reliability program management, target setup / plan /reliability growth curve, reliability risk assessment, APQP, functional/boundary diagram, interface matrix, parameter diagram, DFMEA/DVP, 8D, Weibull analysis, GD&T etc.• Lead and manage robust design reliability program, set up vehicle reliability map /validation mileage goal, organize DFMEA/DVP meeting, solve test failure/issue.• Analyze product warranty data (Warranty Intensive Analysis… Heavy duty truck/Diesel engine reliability program management, target setup / plan /reliability growth curve, reliability risk assessment, APQP, functional/boundary diagram, interface matrix, parameter diagram, DFMEA/DVP, 8D, Weibull analysis, GD&T etc.• Lead and manage robust design reliability program, set up vehicle reliability map /validation mileage goal, organize DFMEA/DVP meeting, solve test failure/issue.• Analyze product warranty data (Warranty Intensive Analysis System(WIA),MTBF,R/1000, CPU etc.) and improve product reliability/quality.• Review design/virtual review/build, support vehicle build/launch. Show more Show less
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Test Engineer
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Aug 2008 - 20102 years
Sprayer product verification and validation: Advanced and current products, pump, hydraulic driving and steering system test, lighting system evaluation, Infield, SAP,Pro-E.*Studied Solution pump cavitations problem and implemented a product solution: knock sensor, control module and software control.*Created chemical compatibility test and corrosion test procedures for sprayer product.*Designed and built a spray variable rate nozzle test station.
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Test Engineer
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Dec 2006 - 20082 years
A Golf car and utility vehicle manufacture.; Lead gasoline and electrical vehicle/component product DFEMA, DVPR validation, test, project management, data acquisition, data analysis and report. Experienced in MTS 4-poster, RPCPro, EDAQ data acquisition, Ice-flow Glyphworks, EASE data analysis, Weibull reliability analysis.
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Validation/test engineer
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May 2004 - Oct 2006
A Tier 1 supplier of electro-mechanical components. Test and Validation Engineer Managed design and production validation test program. Responsible for test plan, development, schedule and test report. Test products and programs: switch and clock spring, Honda headlamp switch, RKE, and other electrical-mechanical modules.*Led GM window switch and clock spring test and development activities that reduced product development time and improved quality.*Provided product… A Tier 1 supplier of electro-mechanical components. Test and Validation Engineer Managed design and production validation test program. Responsible for test plan, development, schedule and test report. Test products and programs: switch and clock spring, Honda headlamp switch, RKE, and other electrical-mechanical modules.*Led GM window switch and clock spring test and development activities that reduced product development time and improved quality.*Provided product incident test reports and made recommendations for improvements to project and program engineers that led to improved quality, reduced product development costs. *Acted as lab point of contact for customer and other engineering functional groups on test related issues. Coordinated EMC, chemical and corrosion outsourcing test.Developed new test methods and procedures for steering wheel column module that improved test accuracy and repeatability. Show more Show less
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Product Engineer
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1999 - 20045 years
Power train system engineer(transmission calibration driveline system development); Contract at ChyslerEngine dyno test, engine emission test/calibration(contract at Ford).
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Education
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North Dakota State University
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Northeast Agricultural University
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Shanxi Agricultural University
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Utah State University