John Faitel
Senior Designer UG-NX at MAGNA LIGHTING LTD- Claim this Profile
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Bio
Credentials
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Design For Six Sigma
Management and Strategy InstituteSep, 2014- Sep, 2024 -
GD&T ASME Y14.5M-1994
Effective Training Inc., an SAE International CompanyDec, 2009- Sep, 2024 -
Residential Builder license
State of Michigan department of licensingJul, 2008- Sep, 2024
Experience
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MAGNA LIGHTING LTD
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United Kingdom
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1 - 100 Employee
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Senior Designer UG-NX
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Jul 2019 - Present
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KPIT
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India
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Software Development
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700 & Above Employee
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Design Release Engineer, Technical Lead General Motors Corporation
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May 2014 - Feb 2019
During my time as a contract Engineer at General Motors, I developed engineering solutions according to a physics-based root cause analysis. I frequently coordinated comprehensive plastic component development, from initial concept through production release. I routinely created Engineering Work Orders (EWO), addressing PRTS, Warranty, Continuous Improvement, and Launch Issues and Changes. Consistently managing all issues and tracking all EWO-related components. I oversaw technical and commercial discussions with potential tool suppliers, optimizing designs to achieve institutional goals. I also integrated sourcing packages and tooling for prototype and production. I engaged in travel to seat JIT plants and GM assembly plants to thoroughly understand all issues and collaborate with cross-functional team to provide sound resolutions. I often partnered with the plastics team to design lessons learned for closed loop learning. Additionally, I capitalized on numerous processes and tools, including PPAP, DFMEA, DRBFM, PFMEA and material selection. Some of the key accomplishments of my time in this role include the successful launch of front seat plastic trim panels for two Cadillac programs, in addition to resolving a cracked side shield issue on a K2 full size truck program. I led development of a new patent-pending seat belt latch retention system that effectively resolved issues related to latches rattling and presenting safety concerns. Moreover, I spearheaded design change and implementation on a Cadillac back panel that continuously fell off. Show less
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AM General
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United Kingdom
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Senior Body Designer UG-NX
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Apr 2009 - Jan 2014
Throughout my time at AM General, I oversaw complete body design engineering of Military vehicles. I routinely conducted numerous seating and human-factor studies, identifying potential issues and developing effective resolutions. I also engaged in clearance studies, incorporating GD&T into PMI. Additionally, I coordinated drawing development, aiding in design engineering. Significant contributions that I made in this role include creating a light-weight battery tray for the Joint Light Tactical Vehicle (JLTV). I played a key role in creating an ambulance enclosure for the High Mobility Multipurpose Wheeled Vehicle (HMMWV). I collaborated on body structure for a blast-mitigating belly pan, as well as reviewed and analyzed numerous blast-mitigating seat structures. Show less
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Magna International
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Canada
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Motor Vehicle Manufacturing
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700 & Above Employee
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Lead product designer UG-NX,
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Sep 2000 - Dec 2008
While at Magna Seating, I spearheaded data management and studies, utilizing Teamcenter on-site at GM. I routinely capitalized on previous design experience to develop cost-saving proposals. I facilitated comprehensive operations of a seat system design, from initial concept through manufacturing, including frames, foam, electrical and Class A surfacing of injection and blow-molded parts, packaging, swing studies, and layout development. I developed Drawings and Dimensions including GD&T of all components. I promoted DCS compliance of all General Motors Files. Additionally, I established strategic relationships with manufacturing sources to ensure manufacturability on seat frame design, quality, and build processes. Show less
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Johnson Controls
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Ireland
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Industrial Machinery Manufacturing
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700 & Above Employee
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Senior Designer
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1996 - 2000
Complete seat design, specializing in surfacing trim and foam. Complete seat design, specializing in surfacing trim and foam.
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Delphi
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United Kingdom
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Motor Vehicle Manufacturing
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700 & Above Employee
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Senior Designer
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1995 - 1996
Seat design Seat design
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Designer
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1994 - 1995
Seat design and studies Seat design and studies
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Lear Corporation
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United States
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Motor Vehicle Manufacturing
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700 & Above Employee
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Designer
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1992 - 1994
Manual Drafting studies product design Manual Drafting studies product design
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General Motors
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United States
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Motor Vehicle Manufacturing
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700 & Above Employee
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Layout Designer
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1990 - 1992
update and revised released drawings. update and revised released drawings.
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Detailer
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1989 - 1990
Tool fixture detailing Tool fixture detailing
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RCO Engineering
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United States
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Motor Vehicle Manufacturing
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200 - 300 Employee
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Detailer
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1988 - 1989
create drawings create drawings
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Education
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Batavia School of Drafting
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Macomb Community College
General and Mechanical Drafting classes -
Courses