John Byrne

Site Engineering Systems & Reliability SME at MSD Ireland
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Location
IE

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Joe O'Sullivan

John is a maintenance practitioner who is constantly striving toward excellence in everything he does.

Paul O'Connor

John was extremely professional throughout the recruitment process while I represented him. He always made himself available for interviews, telephone calls, etc. and was very honest and clear when discussing his own situation and where he wanted to take his career. In terms of experience, John has an excellent background so it was easy for me to see he was a good fit for the role at the time. His personality also fit very well into the culture onsite so it was a seamless move for John. I would highly recommend John!

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Experience

    • Ireland
    • Pharmaceutical Manufacturing
    • 300 - 400 Employee
    • Site Engineering Systems & Reliability SME
      • Feb 2023 - Present

      - Central Eng & Maint Systems SME, POC, and Coordinator of Regulatory and Internal Audit activities - Oversight of Site Engineering & Maintenance Systems to ensure Compliance and Audit Readiness at all times - Trend and Report Quality and Engineering Metrics and KPI's across the Site Processes - Lead the Site Reliability Program as per previous Senior Reliability Engineer role - Central Eng & Maint Systems SME, POC, and Coordinator of Regulatory and Internal Audit activities - Oversight of Site Engineering & Maintenance Systems to ensure Compliance and Audit Readiness at all times - Trend and Report Quality and Engineering Metrics and KPI's across the Site Processes - Lead the Site Reliability Program as per previous Senior Reliability Engineer role

    • Software Development
    • Senior Reliability Engineer
      • Oct 2022 - Feb 2023

      Senior Reliability Engineer; Senior Engineering SpecialistResponsibilities:PAMS (Project Asset Management Strategy) Blueprint Deployment Lead throughout the MSD Carlow Expansion Project (now complete).Reliability Lead: Responsible for Delivery of the ARM (Asset Reliability Management) program across the site. First POC with the above site ARM CoE team on all aspects of Reliability & Asset ManagementDigital & Industry 4.0 SME: Introduction and Delivery of Value Adding Digital and Industry 4.0 Technologies and Concepts. Member of Digital Tier 3 group.Condition Monitoring: Architect, Site Project Lead, Network SME and Builder of advanced IoT Condition Monitoring Systems incorporating Machine Learning (Linear Regression & Supervised Learning) and IoT Vibration. Regulatory Compliance: Front Line IPT Engineering & Maintenance SME & Lead for Regulatory Audits. Maintenance Systems: Co-Lead & SME to ensure System is Compliant and Audit Ready at all timesMPS / Lean: Dept. Lead and SME on Lean Tools; Capacity Visualisation, OA / OEE / OR, 8 Step RCA, IDEAS etc.OEE/OA/OR: Site Lead on both Build and Deployment of a state-of-the-art OEE/OA/OR Automated System to measure all Losses across the entire Value StreamAsset Health: Member & SME on the Above-Site Asset Health Alliance Team, designing and building Programmatic and Condition based systems to manage Asset HealthMaintenance & Reliability Standard: Member, Contributor and Reviewer of the above-site M&R Standard to ensure all future Capital Projects are Designed for Reliability across the MSD Network. Show less

    • Reliability Excellence Engineer - IPT Lead
      • Aug 2019 - Oct 2022

      Working as Reliability Engineer and Lead on delivery of PAMS (Project Asset Management Strategy) in the MSDC group on the MSD Carlow Expansion Project.Lead delivery of PAMS to ensure the Facility is Designed for Reliability at the outset, and responsible for PAMS Blueprint deployment in partnership with the above-site Corporate ARM CoE team.Project Manager and Architecture contributor for a state of the art Condition Monitoring & PdM 4.0 system incorportating IOT Vibration, PI Data Analytics/Machine Learning and Asset Health DashboardsMember and SME on the Corporate Asset Health Alliance teamMember and SME of Tier 3 and Corporate Digital & Industry 4.0 teamMember and SME on the core OEE builders and development team Show less

    • France
    • Pharmaceutical Manufacturing
    • 700 & Above Employee
    • Maintenance Systems & Reliability Team Leader
      • Sep 2018 - Aug 2019

      Responsible for Managing the Site Maintenance Systems department and all associated personnel including Engineering Spare Parts Stores, CMMS, Administration, Procurement, ISO 50001 Energy team and a core Site Reliability team. Manage and deploy the Site Maintenance Strategy utilising VDM (Value Driven Maintenance) and TPM (Total Productive Maintenance). Support Corp. Eng. by assisting with development of the global VDM strategy by developing and sharing tools and techniques, and presenting at international training events as recognised expert speaker in the area of Reliability Engineering. Show less

    • Change Leader
      • Apr 2018 - Sep 2018

      Part of the Business Transformation group and Corporate Fit4Future platform. Responsible for rolling out the Fit4 program as part of a core team to increase Productivity and decrease costs by leading, influencing and implementing change across the Organisation. Use Fit4Future diagnostic techniques to focus Booster events to Transform the area, with a focus on utilisation of Sanofi VDM techniques, Reliability Engineering and Industry/Maintenance 4.0introduce and sustain best practices that add real and measured value to the business. Show less

    • Site Reliability Engineering Lead
      • Aug 2016 - Apr 2018

      - Currently selected to work as Change Leader on the corporate Fit4Future program - an accelerated change program that utilities key personnel to introduce and sustain rapid change, efficiency and effectiveness improvements in every department to ensure long term success and competitiveness.- Working as Site Reliability Engineer, responsible for developing and leading the Reliability Engineering Function onsite- Responsible for working with onsite Maintenance / Engineering Management to develop and deliver appropriate Maintenance Strategies that fulfill the required objectives, utilising all best practice concepts such as RCA, PMO, RCM, VDM, TPM, OEE, PdM and aligning this with Corporate requirements.- Support to the Corp Engineering Team, providing input on Reliability Engineering and Reliability at design stage, developing training material and roll out this material at international training events as trainer / expert.- Develop the onsite CMMS to deliver world class maintenance performance management through effectiveness monitoring and KPI's.- Introduce and sustain Reliability Engineering and Maintenance Best Practice methods such as VDM ( Value Driven Maintenance ), RCM ( Reliability Centered Maintenance ), CBM ( Condition Based Monitoring ) PDm ( Predictive Maintenance )and ensuring alignment with the Sanofi TPM ( Total Productive Maintenance ) Corporate Standard.- Specialist in the area of Reliability Centered Maintenance (RCM) strategy - introduce and integrate this Maintenance Strategy in each business unit across the Site by holding workshops and events. - Designed and developed innovative maintenance strategies and techniques that have been shared and rolled out globally.- Guest speaker at the Pharma TechOps 2017 as Reliability Expert.- On behalf of Sanofi - won the Engineers Ireland MEETA Technology award 2017- Individual winner of the Engineers Ireland MEETA Student project of the year 2015 Show less

    • Maintenance Team Leader
      • Apr 2005 - Aug 2016

      Reporting to the onsite Building Services and Capital Projects Manager, Lead and coordinate a team of four full time staff and up to 12 contract staff during busiest periods. Reporting to the Director of Global Maintenance Excellence, provide advice and training assistance on Maintenance Excellence and Best Practice methods. Member of Global Maintenance Excellence team, responsible for formulating guidance and instruction documentation on Maintenance Excellence and Best Practice. Coordinate and plan all day to day maintenance activities including major shutdown work. First point of contact for facility maintenance, respond to all equipment breakdowns and delegate appropriately. Manage Maintenance related capital projects through to completion, on time and within budget. Manage maintenance department purchasing, budgets and cost centers. Provide input and advice into major capital projects from a facility, engineering, equipment design and specification perspective. Complete FAT (Factory acceptance tests) on all new facility equipment. Responsible for department safe work permits, ensuring a safe and compliant working environment is adhered to at all times. Ensure compliance with all aspects of Cgmp Show less

Education

  • The University of Manchester
    Master of Science - MS, Reliability Engineering & Asset Management
    2017 - 2020
  • Institute of Technology, Carlow
    Bachelor of Engineering in Mechanical Engineering BEng, Mechanical Engineering
    2011 - 2014
  • Waterford Institute of Technology
    Higher Certificate, Manufacturing Engineering Technology/Technician
    2000 - 2003
  • Waterford Institute of Technology
    Certificate in Electrical Systems, Electrical and Electronics Engineering
    2000 - 2001
  • Waterford Institute of Technology
    Level 6 Maintenance Fitter Trades Certification, Maintenance
    1995 - 1999

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