Joel Amaba CGBL

Performance Excellence Specialist at Alaska Milk Corporation
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Contact Information
us****@****om
(386) 825-5501
Location
Carmona, Calabarzon, Philippines, PH

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Credentials

  • Certified Green Belt in Lean
    Сертификация LEAN IIBLC в Украине
    Jun, 2019
    - Oct, 2024

Experience

    • Food and Beverage Manufacturing
    • 300 - 400 Employee
    • Performance Excellence Specialist
      • Dec 2018 - Present

      Work collaboratively with operational leadership and represented workgroups to develop and implement sustainable solutions. Manage multiple projects, provide status updates on performance of improvement and meet the given targets. Organize and facilitate workshops and trainings needed to accomplish needed result and lasting mindset change. Delivery of ever-improving value to customers and stakeholders, contributing to organizational sustainability  Improvement of overall organizational effectiveness and capabilities Oversee and coach WCOM-R Members on the standards and methodology Ensure and leads on the execution and implementation of Autonomous Management and Performance Control System in the plant Team management, Coaching, Training and Facilitation on the overall WCOM-R Program Submit reports and track performance base on KPI’s of the initiatives executed Identify issues in efficiency and suggest improvements to the area owners Responsible in influencing and assisting area owners on the creation of initiatives that could generate savings to use as fuel for growth  Provides strategic support to area owners in creating KPI’s that would help define and improve core processes and sustainability Serve as an internal consultant on the WCOM-R program by organizing internal audits and assessment on the standards Show less

    • Production Supervisor
      • Mar 2017 - Dec 2018

      Accomplishes manufacturing staff results by communicating job expectations; planning, monitoring, and appraising job results; coaching, counseling, and disciplining employees; initiating, coordinating, and enforcing systems, policies, and procedures. Work stream member for the WCOM-R Program Facilitate the WCOM-R program and standards at Can Plant Responsible for the creation of initiatives and overseeing result by providing KPI monitoring and update Set daily/weekly/monthly objectives and communicate them to employees Organize workflow by assigning responsibilities and preparing schedules Oversee and coach employees Ensure the safe use of equipment and schedule regular maintenance Check production output according to specifications Submit reports on performance and progress Identify issues in efficiency and suggest improvements Train new employees on how to safely use machinery and follow procedures Enforce strict safety guidelines and company standards HACCP and GMP Show less

    • Production Manager
      • May 2015 - Feb 2017

      Plan, organize and control production in an organization to ensure that goods are produced efficiently, on time, within budget and to standard. Work closely with supervisors and maintenance staff to plan work, set targets and make sure that finished products meet quality standards. Ensure that manufacturing processes run smoothly, cost-effective and deliver products on time.  Planning and organizing production schedules.  Assessing project and resources requirements.  Estimating, negotiating and agreeing budgets and timescales with clients and managers.  Determining quality control standards.  Overseeing production processes.  Organizing the repair and routine maintenance of production equipment  Manage production budgets  Ensure efficient collaboration and co-ordination between relevant departments including procurement, distribution and management  Determine and implement improvements to the production process  Implement and enforce quality control and tracking programs to meet quality objectives  Ensure implementation and adherence to health and safety procedures  Monitor and review the performance of staff and organize necessary interventions for improvement Show less

    • United States
    • Packaging and Containers Manufacturing
    • 700 & Above Employee
    • Production Supervisor
      • Dec 2014 - Apr 2015

      Improve manufacturing execution for Molding Machines (Series 5000 and 200E Capper Machine) using Principles and tools, Quality System and EHS protocols. Provide production effective engineering tools and guidance that will help the business to meet its goal. Assists the Production Manager in the overall operations of the Department. Well versed in the production and analysis of blow and injection mold machines, tools, fixtures, testing equipment validation and qualification.  Lead and help team to fix production and process related issues.  Assist in the day to day changeover of Molds according to schedule.  Coordinate with the planner for the correct order sequence and change to production schedule.  Receive instruction from Management and coordinate it with production using standardize Work Instruction, SOP and EHS Protocol.  Coordinate with Warehouse for the supply of Raw material for the day to day production.  Summarize production/ process reports before the end of the day in GSFS in daily basis including scrap and downtime reports.  Perform Quality check, monitor and document process parameters. Show less

    • Assistant Production Supervisor
      • Apr 2013 - Dec 2014

      Responsible overseeing all production operation. Assists the Production Assistant Manager in the overall operations of the Department Supervises and coordinates activities of Production workers.  Ensures alignment in all specifications and quality standards for all production activities.  Monitor the production process to insure smooth and proper operation. Inspects products to verify conformance to specifications and directs setup and adjustments of machine. Recommends measures to improve production methods, equipment performance, and quality of product. Analyzes and resolves work problems and assist workers in solving problems. Show less

    • Senior Quality Control Staff
      • Jul 2010 - Mar 2013

      Responsible for overall Quality Control activities. Making sure that all parameters and standards are being implemented at all times during production. Formulates improvement items and coordinate to Process Engineering and Equipment Engineering for planning and implementation. Change daily status of production with regards to quality issues and incidents. Resolves quality issues, participating as a team member in resolving Corrective Action Requests.  Coordinates with QA Manager and Supervisors with regards to customer complaints and issues. Provides guidance and control for the configuration control of products and documentation and records retention requirements and updates company documentation as required. Performs process and product improvements and casual analysis using quality tools and provides oversight of: the training program; calibration system; non-conformance. Show less

    • Production Planning and Inventory Control
      • Jun 2009 - Jun 2010

      Responsible in machine scheduling, WIP inventory and monitoring of production output against target to ensure that production schedules and shipments are met according to plan. Checks and updates the Daily Processing Plans to verify if target outputs are being met and report to immediate superior critical status.  Monitors daily production status and make necessary adjustments in schedule to meet delivery plans.  Coordinates with PC on all matters regarding shipments schedule. Advice immediate superior on tools needed to meet production. Conducts actual count of magnets in process on a monthly basis. Prepares and revise weekly/daily machine schedule according to shipment plan.  Schedules changeover activities as per processing schedule.  Give daily production target output.  Performs other related duties as assigned or requested. Show less

    • Shift Supervisor
      • Apr 2004 - May 2009

      Implements production and machine schedules, trains manpower to meet production objectives while maintaining the quality standard in his shift. Supervises set-up and changeover activities to ensure that all process parameters are set before start of mass production. Responsible for the training, and supervision certification of technicians, group leaders and operators. Monitors production status to ensure that production is carried out according to schedule. Checks and reviews production control sheets to ensure accurate recording of data.  Summarizes Daily Work-In-Process inventory per process. Prepares Work Request on machine troubles happened inside the production during his shift. Prepares Incident/Trouble reports on all troubles happened inside the production relating to 4M. Evaluates employee performance and conducts orientation regarding production process on newly hired employees. Ensures that operators adhere to good safety and housekeeping practices. Provide support to supervisors on the implementation of all process improvements. Assist immediate superior and process engineer in analyzing production problems encountered and recommend corrective and preventive actions. Show less

    • Production Technician
      • Aug 2002 - Mar 2004

       Performs daily validation of accuracy and checking of calibration stickers of all measuring equipment in his area to ensure accuracy before use. Conducts set-up and changeover activities as per production schedule. Shape Grinding Machine (Brand: Nagasei, Hitachi, Kuroda) Slicing Machine (Brand: TSKK, Disco) Lapping Machine (Brand: Nissei, Koyo) Horizontal Double Disc Grinding Machine (Brand: Seibu, Sueyoshi) Barreling Machine (Brand: Tipton) Electric Oven (Brand: Espec) Check and monitors the daily condition of machines and reports to Shift Leader any unusual conditions to ensure that all machines are in good running condition. Supervise, assist and monitors operators work to meet daily production target consistent with high quality standards. Check and pre-qualify tooling and jigs for replacement and adjustment.  Responsible in training of new operators and re-training of operators in his area. Responsible in acquiring consumables and raw materials needed in his process. Conducts daily inventory of magnets in his process area. Check and monitors attendance of operators and conduct re-assignment if necessary. Check Production reports and other documents prepared by operators in his section to verify its veracity. Performs process troubleshooting and coordinates to Shift Leaders any production related issues and implement solutions. Show less

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