Jamie Shilling
New Product Validation & Reliability Test Lead at Mainspring Energy- Claim this Profile
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Bio
Credentials
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Learn2Serve Certified Food Protection Manager
360training.comAug, 2014- Nov, 2024
Experience
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Mainspring Energy
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United States
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Renewable Energy Power Generation
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200 - 300 Employee
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New Product Validation & Reliability Test Lead
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Jul 2023 - Present
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Staff Technical Program Manager
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Mar 2020 - Jul 2023
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Linamar Corporation
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Canada
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Motor Vehicle Manufacturing
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700 & Above Employee
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Engineering Manager
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Jun 2018 - Feb 2020
Transitioned from Volute to Linamar to continue leading a team of engineers in developing a conformable hydrogen storage tank for use in fuel cell vehicles. Responsible for building and managing a team of highly motivated mechanical engineers Key player in securing a multi-year, $10+ million dollar joint development project with a major Europen OEM auto maker Main interface with customer responsible for coordinating all development activities, reporting results and on-time… Show more Transitioned from Volute to Linamar to continue leading a team of engineers in developing a conformable hydrogen storage tank for use in fuel cell vehicles. Responsible for building and managing a team of highly motivated mechanical engineers Key player in securing a multi-year, $10+ million dollar joint development project with a major Europen OEM auto maker Main interface with customer responsible for coordinating all development activities, reporting results and on-time delivery of project milestones Managed the construction activities and relocation efforts required for setting up a new R&D office in San Francisco Show less Transitioned from Volute to Linamar to continue leading a team of engineers in developing a conformable hydrogen storage tank for use in fuel cell vehicles. Responsible for building and managing a team of highly motivated mechanical engineers Key player in securing a multi-year, $10+ million dollar joint development project with a major Europen OEM auto maker Main interface with customer responsible for coordinating all development activities, reporting results and on-time… Show more Transitioned from Volute to Linamar to continue leading a team of engineers in developing a conformable hydrogen storage tank for use in fuel cell vehicles. Responsible for building and managing a team of highly motivated mechanical engineers Key player in securing a multi-year, $10+ million dollar joint development project with a major Europen OEM auto maker Main interface with customer responsible for coordinating all development activities, reporting results and on-time delivery of project milestones Managed the construction activities and relocation efforts required for setting up a new R&D office in San Francisco Show less
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Volute Inc.
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United States
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Motor Vehicle Manufacturing
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VP Product Development
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Apr 2016 - Jun 2018
Managed all technical work for seven mechanical engineers and two technicians with a development budget of $2M per year and was instrumental in achieving a successful exit Worked closely with CEO to set technical direction of company and scope future projects Designed and implemented major engineering processes (e.g. part numbering, design documentation and communication system) Communicated with customers and suppliers
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Mechanical Engineer
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Apr 2015 - Apr 2016
Joined early-stage start-up to determine the feasibility of a new concept based on their existing product Carried out grant-funded project to develop a new high-pressure carbon-fiber CNG storage tank Met all grant deliverables within a $30,000 budget for 1 year of development work Prototyped and tested tanks, owned supplier relationships, wrote all reports and documentation Filed a US patent application - inventions from this project continue to be used in Volute’s… Show more Joined early-stage start-up to determine the feasibility of a new concept based on their existing product Carried out grant-funded project to develop a new high-pressure carbon-fiber CNG storage tank Met all grant deliverables within a $30,000 budget for 1 year of development work Prototyped and tested tanks, owned supplier relationships, wrote all reports and documentation Filed a US patent application - inventions from this project continue to be used in Volute’s product
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Lockheed Martin
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United States
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Defense and Space Manufacturing
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700 & Above Employee
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Mechanical Design Engineer
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Aug 2013 - Apr 2015
Developed piece part, sub-assemblies and high level installation assemblies and drawings using Creo Pro/ENGINEER and Creo Parametric Was subcontractor lead point of contact for major structural components of a large assembly Collaborated with wire harness group to define harness routing, electrical connector designations and took on a large effort to upgrade the existing documentation from 2D wire diagrams to a complete 3D wire harness model Worked on a specialized team… Show more Developed piece part, sub-assemblies and high level installation assemblies and drawings using Creo Pro/ENGINEER and Creo Parametric Was subcontractor lead point of contact for major structural components of a large assembly Collaborated with wire harness group to define harness routing, electrical connector designations and took on a large effort to upgrade the existing documentation from 2D wire diagrams to a complete 3D wire harness model Worked on a specialized team across multiple programs and departments to troubleshoot potential pitfalls with upgrading the current CAD tools to a newer version and establishing a consistency across the organization for fully model-based designing
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Manufacturing Engineer
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May 2011 - Aug 2013
Responsible for coordinating the build of various mechanisms that go into both commercial and government satellite programs. Develop manufacturing bill of materials in SAP to create demand for procurement of parts and sub-assemblies and forecast usage of consumable materials. Review drawings and 3D models (using I-DEAS and Creo/Elements Pro 5 CAD software) with certified principal engineers for producibility and review heritage planning for lessons learned. Create work… Show more Responsible for coordinating the build of various mechanisms that go into both commercial and government satellite programs. Develop manufacturing bill of materials in SAP to create demand for procurement of parts and sub-assemblies and forecast usage of consumable materials. Review drawings and 3D models (using I-DEAS and Creo/Elements Pro 5 CAD software) with certified principal engineers for producibility and review heritage planning for lessons learned. Create work instructions for parts and sub-assemblies that are being made in-house within the Mechanisms Manufacturing Center and coordinate all planning efforts. Work with shop manager to secure work space and technician support. Provide floor support to technicians during build. Work with quality engineers to address any quality issues and incorporate required planning revisions.
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Zodiac Aerospace
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France
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Aviation and Aerospace Component Manufacturing
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700 & Above Employee
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Design Engineer
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Aug 2008 - Mar 2011
Responsible for the design and development of business class front row furniture units for Lufthansa and Delta working in conjunction with Boeing specifications Proficient in creating 3D solid models and 2D drawings using Catia V5 CAD system Communicates with production line lead to improve the design for the ease of manufacturing and cost reduction of the Embraer flight attendant galley unit, G1 Supported design and implementation of a web feature used to reduce CNC… Show more Responsible for the design and development of business class front row furniture units for Lufthansa and Delta working in conjunction with Boeing specifications Proficient in creating 3D solid models and 2D drawings using Catia V5 CAD system Communicates with production line lead to improve the design for the ease of manufacturing and cost reduction of the Embraer flight attendant galley unit, G1 Supported design and implementation of a web feature used to reduce CNC programming errors Participated in Kaizen events and Lean seminars which focus on continuous improvement in different areas of the company Show less Responsible for the design and development of business class front row furniture units for Lufthansa and Delta working in conjunction with Boeing specifications Proficient in creating 3D solid models and 2D drawings using Catia V5 CAD system Communicates with production line lead to improve the design for the ease of manufacturing and cost reduction of the Embraer flight attendant galley unit, G1 Supported design and implementation of a web feature used to reduce CNC… Show more Responsible for the design and development of business class front row furniture units for Lufthansa and Delta working in conjunction with Boeing specifications Proficient in creating 3D solid models and 2D drawings using Catia V5 CAD system Communicates with production line lead to improve the design for the ease of manufacturing and cost reduction of the Embraer flight attendant galley unit, G1 Supported design and implementation of a web feature used to reduce CNC programming errors Participated in Kaizen events and Lean seminars which focus on continuous improvement in different areas of the company Show less
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Carnegie Mellon University
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United States
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Higher Education
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700 & Above Employee
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Undergraduate Teaching Fellow
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Jan 2008 - May 2008
Revised and updated CAE tutorials used to guide students in designing a 3D model of an aluminum wrench in ProENGINEER, analyzing it in ANSYS and manufacturing it on a CNC Mill for the Fundamentals of Mechanical Engineering class Held lab sessions for students and helped to answer any questions that arose
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Student Research Assistant
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May 2006 - May 2008
Administered pre-instruction and post-instruction tests to mechanical engineering students consisting of written and oral responses to statics related questions for Professor Paul Steif Compiled, analyzed and made comparisons between pre- and post-instruction session results Noted in an article for the American Society for Engineering Education
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Lendlease
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Australia
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Real Estate
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700 & Above Employee
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Project Engineer Intern
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May 2007 - Aug 2007
Coordinated structural steel with HVAC ductwork, plumbing, fire protection, electrical conduit and pneumatic tubing systems for penetrations and clearances at the NY Presbyterian Hospital construction site Analyzed blueprints to determine necessary plan and cost changes due to incorrect quantities or locations of items such as fire extinguishers, lighting fixtures, etc. Developed a sustainability program at the jobsite which set the precedent for other jobsites and was noted in… Show more Coordinated structural steel with HVAC ductwork, plumbing, fire protection, electrical conduit and pneumatic tubing systems for penetrations and clearances at the NY Presbyterian Hospital construction site Analyzed blueprints to determine necessary plan and cost changes due to incorrect quantities or locations of items such as fire extinguishers, lighting fixtures, etc. Developed a sustainability program at the jobsite which set the precedent for other jobsites and was noted in the company newsletter Show less Coordinated structural steel with HVAC ductwork, plumbing, fire protection, electrical conduit and pneumatic tubing systems for penetrations and clearances at the NY Presbyterian Hospital construction site Analyzed blueprints to determine necessary plan and cost changes due to incorrect quantities or locations of items such as fire extinguishers, lighting fixtures, etc. Developed a sustainability program at the jobsite which set the precedent for other jobsites and was noted in… Show more Coordinated structural steel with HVAC ductwork, plumbing, fire protection, electrical conduit and pneumatic tubing systems for penetrations and clearances at the NY Presbyterian Hospital construction site Analyzed blueprints to determine necessary plan and cost changes due to incorrect quantities or locations of items such as fire extinguishers, lighting fixtures, etc. Developed a sustainability program at the jobsite which set the precedent for other jobsites and was noted in the company newsletter Show less
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Education
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Carnegie Mellon University
Bachelor of Science, Mechanical Engineering -
University of Nicosia
Study abroad, Study Abroad