James Sullivan

Maintenance Manager at Thomson Plastics, Inc.
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Contact Information
us****@****om
(386) 825-5501
Location
Warrenton, Georgia, United States, GE

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Experience

    • United States
    • Plastics Manufacturing
    • 1 - 100 Employee
    • Maintenance Manager
      • Feb 2022 - Present
    • United States
    • Paper and Forest Product Manufacturing
    • 700 & Above Employee
    • Electrician
      • Oct 2021 - Apr 2022

      Manufacture Corragates Manufacture Corragates

    • United States
    • Manufacturing
    • 700 & Above Employee
    • Electrician
      • Jun 2020 - Oct 2021

      Moving forward Moving forward

    • Maintenance Manager
      • Jun 2015 - Apr 2020

      June 2015 – Present Moeller Tech South Tier 1 Automotive Supplier Elberton, Ga. Maintenance Manager • Responsible for all the maintenance in the facility • Currently have 3 Tooling Technicians and 6 Maintenance Technicians in our Maintenance Team • Manage a Maintenance budget which is in excess of 1 million dollars a year • Directly involved in the hiring of all Technicians • Implemented Mp2 CMM software • Barcode system for parts crib • Work order system • PM and PdM system • Monitor PM and PdM system both for efficacy and completion • Currently a member of the Athens Technical College Advisory committee • Currently leading the way to improve our relationship with the local high school and Athens Technical College • Worked closely with our Employee Development Advisor to help 2 of our Technicians enroll in Athens Technical College. • Responsible for initiating and managing projects that increase both income and equipment reliability • Responsible for indentifying process improvements that will increase both productivity and reliability • Responsible for team building and setting schedules for both reactive and preventive/predictive maintenance • Responsible for assisting when needed with both mechanical and electrical troubleshooting and repair. • Responsible for all the Injection Molding Machines, assemble equipment currently consistently achieving above 90% Availability on all production equipment. • Trouble-shooting and repair of all other plant equipment Show less

    • United States
    • Individual and Family Services
    • Reliability Engineer
      • Jan 2013 - Jun 2015

      Responsible for implementing the preventive and predictive maintenance · RCA investigations · I am also responsible for managing all facility projects, several in excess of 1 million dollars. · Responsible for initiating and managing projects that increase both income and equipment reliability · Responsible for indentifying process improvements that will increase both productivity and reliability · Responsible for team building and setting schedules for both reactive and preventive/predictive maintenance · Modifying PLC code with both Rslogix 5000 and Rslogix 500 as well as Panel Builder, and Factory Talk Studio software · Responsible for assisting when needed with both mechanical and electrical troubleshooting and repair. · Responsible for setting up work order system and implement preventive maintenance program. · Troubleshooting and repair of CNC Lathes, Benders, and Lasers Show less

    • MAINTENANCE TEAM LEADER
      • Apr 2013 - Aug 2013

      Maintenance Team Lead Responsible for assigning all work that was scheduled on my shift Work order initiation Decreasing downtime by implementing costs savings initiatives Help manage maintenance budget Managing shift manpower Setting shift priorities Hydraulic troubling shooting and repair. Electrical troubling shooting and repair. Pneumatic troubling shooting and repair. Welding and fabrication (Mig and Stick) PLC troubleshooting and repair Responsible for identifying process improvements that will increase both productivity and reliability. Show less

    • India
    • Retail
    • PLC Technician
      • Sep 2012 - Apr 2013

      In my first 90 days I have increased the produdtivity of one machine by utilizing my PLC skills to modify the program and combine certain functions that were happening individually to occur in unison. This change increase this machines productivity by ~45%. I am very compentant with much of Rockwell Software/ Allen Bradley. Both with Panel Views and PLC. In addition I am very compentant with Cognex vision systems and their intergration. In my first 90 days I have increased the produdtivity of one machine by utilizing my PLC skills to modify the program and combine certain functions that were happening individually to occur in unison. This change increase this machines productivity by ~45%. I am very compentant with much of Rockwell Software/ Allen Bradley. Both with Panel Views and PLC. In addition I am very compentant with Cognex vision systems and their intergration.

    • United States
    • Wholesale Building Materials
    • 700 & Above Employee
    • Reliability Engineer
      • Jun 2012 - Sep 2012

      Skilled in SAP Implemented both Preventive and Predictive Maintenance Programs within the facility Resposible for managing all maintenace techs that preformed any work in my area Responsible for all equipment improvements and projects that exceeded 1.5 million dollars Responsible for implementing all PLC, HMI program changes and upgrades Skilled in SAP Implemented both Preventive and Predictive Maintenance Programs within the facility Resposible for managing all maintenace techs that preformed any work in my area Responsible for all equipment improvements and projects that exceeded 1.5 million dollars Responsible for implementing all PLC, HMI program changes and upgrades

    • United States
    • Medical Device
    • Electrical/Sterilization Specialist
      • Jan 2008 - Jan 2012

      Process improvement on production equipment Proficient in the electrical field Proficient in the instrumentation field Implemented many projects that improved production Interacted within a team enviroment very sucessfully Responsible for team building and setting schedules for both reactive and preventive/predictive maintenance Responsible for implementation TPM with the production technicians Responsible for the implementation of 5s within the maintenance department Performing IQ’s OQ’s and PQ’s Developing sterilization cycles Process improvement on production equipment Allen Bradley PLC 5000, 500, and just about any of the HMI software. Implemented many projects that improved production Interacted within a team enviroment very sucessfully Writing test protocols for all changes and assuring that all changes meet FDA requirements. Performing validation on both EtO sterilizers and Steam sterilizers. Writing SOP and other procedures Initiating and implementing calibration procedures and training documents Show less

    • India
    • Financial Services
    • Unit Specialist
      • Jan 1999 - Jan 2008

      Responsible for team building and setting schedules for both reactive and preventive/predictive maintenance Responsible for implementing the preventive and predictive maintenance program. Responsible for initiating and implementing PLC program changes. Responsible for making program changes to the Motoman robots in my area. Responsible for both mechanical and electrical troubleshooting and repair. Responsible for operating and maintaining all production equipment in accordance to with FDA regulations. Clean room certified and qualified Responsible for writing and completing work orders Played a major role in Installation Qualifications, Operation Qualifications, and Performance Qualifications. I also participated in all media fills. I have suggested and implemented many changes to the process equipment that has reduced our total cycle time by several hours. Show less

    • United States
    • Manufacturing
    • 1 - 100 Employee
    • Maintenance Supervisor
      • Jan 1993 - Feb 2000

      Supervised 15 maintenance techs. Implemented both Preventive and Predictive Maintenance Programs within the facility Responsible for tracking all maintenace downtime and implementing changes to keep them from reoccuring in the future Resposible for managing all maintenace techs that preformed any work in my area Responsible for programming Motoman and other robotic systems Responsible for implementing all PLC, HMI program changes and upgrades Supervised 15 maintenance techs. Implemented both Preventive and Predictive Maintenance Programs within the facility Responsible for tracking all maintenace downtime and implementing changes to keep them from reoccuring in the future Resposible for managing all maintenace techs that preformed any work in my area Responsible for programming Motoman and other robotic systems Responsible for implementing all PLC, HMI program changes and upgrades

    • Automotive
    • 1 - 100 Employee
    • Multi-Craft Maintenance Lead man
      • Jan 1994 - Jan 1995

      Supervised 5 maintenance techs. Implemented both Preventive and Predictive Maintenance Programs within the facility Responsible for tracking all maintenace downtime and implementing changes to keep them from reoccuring in the future Resposible for managing all maintenace techs that preformed any work in my area Responsible for programming Motoman and other robotic systems Responsible for implementing all PLC, HMI program changes and upgrades Supervised 5 maintenance techs. Implemented both Preventive and Predictive Maintenance Programs within the facility Responsible for tracking all maintenace downtime and implementing changes to keep them from reoccuring in the future Resposible for managing all maintenace techs that preformed any work in my area Responsible for programming Motoman and other robotic systems Responsible for implementing all PLC, HMI program changes and upgrades

Education

  • University of Phoenix
    BS/BM, Management
    2008 - 2012
  • Augusta Technical College
    Industrial Maintenace, Maintenance
    1988 - 1989

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