Ivan Zhu

Technical Project Leader at Dorel Juvenile
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Contact Information
us****@****om
(386) 825-5501
Location
Guangdong, China, CN

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Experience

    • Canada
    • Manufacturing
    • 700 & Above Employee
    • Technical Project Leader
      • May 2018 - Present

      1. Responsible for managing the NPD process from the product concept stage to initial shipment to ensure that all NPD activities are properly followed up; 2. Provide technical support for new projects and rolling projects to the suppliers and all regional branches of Dorel Juvenile in France, Canada, the United States and Australia 3. Monitor and report the schedules of the ongoing projects to ensure the quality and cost of the projects during development; 4. Ensure all technical activities required to start production, including technical testing and obtaining regulatory approval/certificates for related products; 5. Summarize and update the technical problems found in the process of new product development, ensure that appropriate evaluation and corrective actions are provided and verified, review and update the design failure mode and impact analysis (DFMEA) report, ensure that all potential problems are solved before mass production; 6. Control the cost changes of the mold from product design confirmation to the start of production within the budget range; 7. Communicate and coordinate development activities between customers and internal and external teams to ensure smooth progress of projects and record all deliverables; 8. Monitor and evaluate various risks in the project development process, identify and propose solutions in advance, and ensure the project delivery on schedule. Show less

    • China
    • Mining
    • 1 - 100 Employee
    • Project Engineering Manager
      • Mar 2014 - May 2018

      Achievements 1,Completed about 120 kinds of aluminum products (20 kinds of die casting,85 kinds of aluminum alloy extrusion parts, 20 kinds of stamping parts) NPI process; mainy charging the project management and technical evaluation ( stamping mould, die-casting mould, CNC machining fixture , product design, raise productivity, automation etc.) 2, leading to complete the important projects including aluminium alloy exterior BOSE audio products, such as K - CPU casing, Bardeen&Omnivo holes nc series products, Harvey_Folgers_grille holes stamping series products and so on, these products annual output of more than 200 million yuan, product technology with the core competitiveness. Other products like SONOS acoustic cones, CISCO speaker grills etc. 3, Along with the company's rapid development, the new plant covers an area of about 100000 square meters, I was responsible for new factory grinding and machining workshop process planning layout, follow the principles of lean production, the main products of man-hour efficiency and capacity matching process route, process equipment and facilities, reasonable decorate, make the new plant is more suitable for high efficiency production requirements. Show less

    • Hong Kong
    • Manufacturing
    • 100 - 200 Employee
    • Sr.Technical Program Engineer
      • Nov 2012 - Mar 2014

      Working Achievements 1, Solved INCASE MACBOOK SLEEVE problems which occured during development, then move the stage to production trial. 2, Acting as core member of Apple soft goods BP11 project,finished DFM of NPI, new production line setup with new design equipments,mold and fixtures, and definition of SOP&MIP through production trial and DOE, then passed P1 successfully. 3, BP0YS project is to provide professional cosmetic protection solution for Apple's Mac-pro assembly production in Flex America. As the only engineer in this project,completed technical input independent for all develop stages for a new product from concept design,structure design,prototyping,open mold, assembly test, production trial,then to mass production.This excellent protection accessary successfully holp our client to solved their project issues. Show less

    • Italy
    • Machinery Manufacturing
    • 100 - 200 Employee
    • Design Engineer
      • Jul 2008 - Nov 2012

      Responsibility 1,Cooperate with Headquarters in Italy, responsible for design and push the project of HILTI-70/90CC cut-off saw of gasoline engine, and completed the project successfully. 2,Cooperate with IT engineer, completed the design of GS6500 professional chain saw,followed whole project subsequently. 3, Participated new product design of WP30 water pump of gasoline engine, and completed the project successfully. 4, Responsible for engineering design management of cylinder plating factory, making mechanical design for fixtures, equipments, process improvement etc. 5,Participated new parts design of other projects, involving plastic injection, rubber, aluminum die casting, gravity casting, stamping, machining etc. 6,Responsible for the DS3500 brushcutter new product design development. 7,Access to reward of annual outstanding employee. Achievements 1,Success in developing HILTI-70/90CC cut-off saw. 2, Success in developing GS6500 professional chain saw . 3, Success in developing WP30 water pump. 4,Completed redesign of new cylinder galvanization system. 5,Success in developing DS3500 brush-cutter Show less

    • Switzerland
    • Manufacturing
    • 700 & Above Employee
    • Product Development Engineer
      • Mar 2007 - Jul 2008

      Responsibility 1,Responsible for new kitchen hardware products development, such as s/s sink, tap, soap dispenser, drainer-basket etc, and mainly developed 16 kinds of taps and 1 series of sinks. 2, Analyzing and resolving quality & technical issues, provide technical advise and support to relevant team. 3, To identify the need of rationalization, to research and analyse, then submit project application. Successfully finished the projects as new sink clip, tap structure optimization, sinks pack optimization etc, could reduce annual around 750,000RMB for the company. Achievements 1,Developed 16 kinds of taps and 1 series of sinks. 2,Finished cost saving projects,could reduce annual around 750,000RMB for the company. Show less

    • Engineering supervisor
      • Aug 2003 - Feb 2007

      Reponsibility In charge of factory engineering and technical management and new products development, and the products category is frame parts of motorcycle. 1,Leadind engineering team to pursue design and fabrication of moulds、facilities etc, focus on developing 8 kinds of new frame-assembly products, So that enterprise in annual output value growth nearly three times. 2, Finished designing all product drawings as well as corresponding processing technical files, set up the technical standards, make sufficient supports for the production and quality. 3, Developed new technology, enable the enterprise annual saving around 280,000 RMB. 4, Equipment maintenance,renovation. 5, External technical communication and business development. Achievements 1,Developed 8 kinds of new frame-assembly products. 2,Developed new technology, enable the enterprise annual saving around 280,000 RMB. Show less

    • China
    • Motor Vehicle Manufacturing
    • 1 - 100 Employee
    • Production Supervisor
      • Mar 2001 - Aug 2003

      Responsibility 1,Working with the dedicated team to successfully developed 3 kinds of new engines. Follow up the projects throughly, and focus on resource allocation and production-line layout. 2, To analyse the work process, standard labor time measure, allocation resource base on the task, processing technics standardization, to identify the needs for rationalization and cost down. 3, Establishing corresponding assembly technics conditions for 6 motorcycle engines, to support the production and ensure the quality of products. 4, Setting up quality monitoring system for the engines assembly processes, to apply statistical techniques for upgrading the products quality continually. 5, Part time acted as ISO9000 auditor and enterprise management member,to monitor the quality system and organize relevant management activities to improve disadvantages and then the achieve the requirements of relevant official certifications. Achievements 1, Assembly development of 3 new engine projects. 2, Completed establishing 6 engines assembly technology standard. 3, Established internal quality audits system for the plant. 4, Effectively control the production line to reach the production target. Show less

    • Technician
      • Sep 1999 - Feb 2001

      Responsibility 1, Finished designing and implementing the CNC processing technique of 12 kinds of aluminum and magnesium headstocks or covers of 3 kinds of autocycle engines, support to the whole process from trial to mass production. 2, To apply statistical technic to measure and analyse the process, set quality control points to monitor the process, in order to upgrade the processing techniques for headstock production line. 3, Finished designing and making the CNC jigs for those exact headstocks, and the jigs could meet the requirement of mass production. And commended due to implement the development schedule on time. 4, Part time with responsibility for maintaining the numerical control equipment, plant relevant maintenance skills. 5, Acting as ISO9000 auditor, participated in monitor the durative and validity of quality system. Achievements 1, Completed the technology documentations of CNC machining of 12 different precision engine cases, and realized in production. 2, Completed design, fabrication, setup and adjusting of the CNC jigs and facilities of 6 different precision engine cases. Show less

Education

  • Hunan Institute of engineering
    大专, Machinery Manufacturing
    1995 - 1999
  • Wuyi University
    学士, Business Administration
    2009 - 2012

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