Experience

ZincAlu Casting Sdn. Bhd.

• Industrial Machinery Manufacturing
• 1 - 100 Employee

• Process Engineer

  • Oct 2015 - Present

  Accountable for internal and inter-department process improvement and productivity by• ABB Robotics teaching and programming• Teaching and programming ABB industrial robots towards reducing human dependency by focusing on automation • Lean ManufacturingReduce all 7 types of waste frequently occurred in manufacturing industries to increase productivity without compromising quality of the products• Kaizen (Continuous Improvement)• Small but continuous improvement at production floor• New Project Studies• Review overall process flow and add necessary process in maximizing operator cycle time prior to machine TAKT time for the mass production• Documentation and reports• Establish Work Instruction for all updated products and additional process after improvement and conduct training to supervisor level and below for better understanding• Projects and Contributions• Long Housing 1 Manpower project• Manpower reduction project by utilizing full capacity of ABB robot IRB 2600 potential to deburr parts as much as possible under machine takt time to minimize manual job by the operator• Crankcase direct deburr project• Transferring process from Finishing department to Die Casting department to reduce inventory and waiting waste in between the process by merging two process below TAKT time• Auto counter/Andon monitoring project• Direct display to the monitor screen the actual output of the production on each machine replacing old method of writing down manually on paper• Quick Mould Change project• Studies of mould change downtime, hindrance in between the mould change process and how to eliminate or reduce wastes that could slower the mould change activities • Other Contributions• Internal Auditor (ISO 9001, IATF 16949, ISO 14001)• Industrial Effluent Treatment System (IETS) Competent Person with Certified Environmental Professional Industrial Effluent Treatment System in Biological Process (CePIETSO – BP)