Indika Wimarshana

Shift Operations Manager at INSEE Cement
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Contact Information
us****@****om
(386) 825-5501

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Credentials

  • Compassionate Leadership
    LinkedIn
    Nov, 2022
    - Nov, 2024
  • Coaching Skills for Leaders and Managers
    LinkedIn
    Oct, 2020
    - Nov, 2024
  • Leadership Fundamentals
    LinkedIn
    Oct, 2020
    - Nov, 2024
  • Agile at Work: Building Your Agile Team
    LinkedIn
    May, 2020
    - Nov, 2024
  • Communicating with Diplomacy and Tact
    LinkedIn
    Mar, 2020
    - Nov, 2024
  • Developing Your Emotional Intelligence
    LinkedIn
    Mar, 2020
    - Nov, 2024
  • Associated Professional Member (APM)
    Institution of Incorporated Engineers Sri Lanka
    May, 2008
    - Nov, 2024
  • IOSH Managing Safely
    IOSH

Experience

  • INSEE Cement
    • Sri Lanka
    • Wholesale Building Materials
    • 200 - 300 Employee
    • Shift Operations Manager
      • Jul 2020 - Present

      Responsibilities, Achieving given shift production and other targets while achieving quality targets by supporting and leading shift the team to meet the annual budget. Taking decisions for issues arising in the shift for all operations from quarry to lorry.  Daily manufacturing data reporting to the system through ERP software (SAP). Produce different reports and communicate to different groups daily, including top management.  Analyze production performance and losses in all sections and prepare weekly operation report for management.  Conduct daily operation revive meeting and collectively take decisions and assign actions for required officers to achieve successful operation. Participating daily maintenance review meeting and involve prioritizing maintenance jobs required for the operation. Conduct shift handover meeting effectively and handover the shift to continue the operation successfully.  Job prioritizing and providing instructions to shift maintenance department for efficient execution of jobs with minimum impact to the operations. Issuing work permits to maintenance and other contract teams to execute jobs, ensuring health and safety requirements. Coordination with all main and supporting departments and each department managers. Take administrative decisions on behalf of plant management during weekends and holidays. Material stock management in the plant and inform relevant parties to catch up if any deviation occurs.  Ensure cost saving initiatives such as minimizing material waste, double handling, minimizing manpower usage, OT and off day controlling. Communicating required information to the team and top management. Arranging trainings to the team with the support of training department. People development by coaching and mentoring by identifying the gaps of team members. Keep the employees discipline by leading the team. Show less

    • Mechanical Maintenance Planning Engineer
      • Oct 2016 - Jul 2020

      Responsibilities, Plan & monitor the preventive maintenance routines for effective execution. Plant master data creation and maintaining in ERP (SAP) for existing equipment and new installed equipment and production lines.  Material creation & Preventive maintenance plans creation for equipment though Failure Modes and Effects Analysis (FMEA) for new installations. PMP task list creation in SAP. Implement Best Preventive maintenance practices and sustain.  Material and manpower planning for maintenance activities.  Daily and weekly plans Preparation. Shutdown planning.  3rd Party Jobs Planning. (Scopes & Cost estimates preparation, Providing Recommendations, PR Creation).  Material planning, Material ordering, providing drawings and technical details and technical recommendation.  Tracking and control the Maintenance Cost and Ensure the equipment level budgeting process.  Designing and planning modifications requests by process & production departments.  Coordination with all main and supporting departments.  Prepare and present the breakdown analysis and updates of the area in monthly meetings.  Attending for critical breakdowns and working closely with Shift teams to ensure plant reliability.  Conduct lead RCFA process, Analysis reports preparation and action logs sharing.  Monitoring the usage of MAC and implementation in SAP and in the plant.  Training on SAP for supporting departments end users.  Super user in SAP PM module.  Promote occupational health and safety.  People development and training. Show less

  • Holcim
    • Switzerland
    • Wholesale Building Materials
    • 700 & Above Employee
    • Mechanical Engineer
      • Oct 2014 - Oct 2016

      Responsibilities, Job planning with material and manpower planning for maintenance activities. Daily and weekly plans Preparation and Plant Shutdown planning. . Prepare and present the Plant breakdown pareto analysis and updates of the area in monthly meetings. Conduct, lead RCFA process, Analysis reports preparation and action logs sharing. Attending for critical breakdowns and working closely with Shift teams to ensure plant reliability. Monitoring the usage of MAC and implementation in SAP and in the plant. Tracking and control the Maintenance Cost and Ensure the equipment level budgeting process. Designing and planning modifications requests by process & production. Coordination with all main and supporting departments. Promote occupational health and safety. Training newcomers and subordinates. Show less

    • Management Information Coordinator
      • Jul 2013 - Oct 2014

      Responsibilities, Conduct material stock verification events. Production budget preparation. Preparation of reports and presentation for top management. Guiding and helping for other departments budget preparation. Ensure the data reported to SAP system by different departments. Daily and weekly reports Preparation. New Tracking and tools, dashboard, and database preparation.

    • Production Superintendent
      • Mar 2005 - Jul 2013

      Responsibilities, Achieve the production budget and other KIPs. Achieve the quality targets defined by the quality assurance department Daily and monthly report preparation. Coordination with all main and supporting departments. Malfunction and maintenance reporting in ERP system. Attending RCFA discussions.  Minimize production breakdowns.

Education

  • University of Sunderland
    Bachelor's degree, BEng, Mechanical Engineering
  • University of Colombo
    Diploma, Information Technology
  • University of Moratuwa
    NDT, Machanical Engineering

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