Experience

Descon Engineering Limited

• Pakistan
• Construction
• 700 & Above Employee

• Incharge Project Controls

  • Jan 2018 - Present

  Job Responsibilities & Achievements: Successfully Leading EPCM Project - H2O2 Plant Capacity Enhancement of Descon Oxychem Limited, Pakistan as In-charge Project Controls. Responsible for planning, execution and handing over project according to contractual deadlines and within budget. To prepare, monitor & control project budget through monthly cost status report, by forecasting requirements; preparing balance cost; scheduling expenditures; analyzing variances; initiating corrective actions. Supervise development and approval of baseline project schedule in coordination with project teams and client representatives.  Support in preparation of progress planning, monitoring and control procedures. Preparation and submission of detailed weekly and Monthly project progress reports to client and other stakeholders. Progress monitoring via periodical updates of schedule using Primavera P6. Devising strategies to overcome bottlenecks or delays through various methods, innovating alternative ways, improvising with available resources and scheduling overtimes to overcome constraints. Leading various Meetings with Vendors and Sub-contractors throughout the project phases to expedite the delivery of the Material / Equipment, Mobilization / Management of Manpower and Equipment.

• Project Manager

  • Dec 2015 - Dec 2018

  Job Responsibilities and Achievements: Successful completion of project with remarkable increase in profitability of project and customer satisfaction as Project Manager (Project Worth 13 M USD) Overall responsible for planning, execution and handing over project according to contractual deadlines and within budget. Prepared, monitor and control project budget thru monthly cost status report, by forecasting requirements; preparing balance cost; scheduling expenditures; analyzing variances; initiating corrective actions. Achieved increased in project profitability by optimization in design and extensive commercial negotiations with package vendors. Set clear goals as per client requirement/SOW for all project dedicated personnel responsible for HSE, quality, engineering, construction/commissioning, project engineering and planning & cost control Evaluated and ensured personnel/resources are sufficient and competent to safely execute the work. Established cost, progress management reporting methods and procedures consistent with Client requirements and ensured delivery in a timely manner. Identifying areas of concern w.r.t progress of the Project, recommended corrective actions wherever required  Maintained project schedule by monitoring project progress, coordinating activities, resolving technical issues. Ensured compliance to company’s HSE policies, project quality plan  Closely monitored and tracked project milestones. Critical path activities and deliverables. Delegated tasks and responsibilities to appropriate personnel. Identified and resolved issues and conflicts within the project team. Proactively managed changes in scope, identify potential crises/Risks and devise contingency/mitigation plans Directed and supervised all documentation/procedures for pre-commissioning and commissioning activities Create and maintained comprehensive project documentation Directed and managed project team from beginning to end

• Sr. Project Engineer & Proposals Manager

  • Dec 2013 - Dec 2015

  Job Achievements:- Worked as Sr. Project Engineer / Project Coordinator in achieving successful completion of EPC of Poly Olefins Flare Gas Recovery Project of Abu Dhabi Polymers Company Limited (Borouge), UAE (Project Worth 82.2 M USD).- Worked as Proposal Manager and submitted timely technical & commercial EPC Proposals for Abu Dhabi Oil Refining Company (TAKREER), Abu Dhabi Onshore Oil Operations (ADCO), Al-Hosn Gas, Borouge, GASCO.Job Responsibilities: Established effective communication interfaces with the Engineering Team, Client, vendors & subcontractors Supported project team in resolving ongoing technical and commercial matters. Established cost, progress management reporting methods and procedures consistent with Client requirements and ensure delivery in a timely manner. Ensured Project work execution plan, HSE & Quality plan are developed/integrated and implemented in full Lead initiatives in design optimization after reviewed FEED P&IDs and get it approved from Client Reviewed client comments, highlight changes w.r.t addition in scope and prepared CTNs followed by change management process Participated in HAZOP MOCK session Monitored and control engineering and procurement activities which were on critical path of schedule Coordinated with site & commercial team and ensured material delivered at site as per the construction required date to avoid any delay in execution Organized weekly meeting with discipline leads, procurement team and site team to resolve technical & commercial issues.

• Deputy Project Manager & Project Manager

  • Jul 2011 - Dec 2013

  Job Achievements:- Successful completion and closing of EPC Project - Gas Oil Transfer & SLOP Injection Facilities Project of Abu Dhabi Oil Refining Company (TAKREER), UAE as Project Manager (Project Worth 3.62M USD).- Successfully Lead EPC - Ammonia Flare Project of Ruwais Fertilizer Industries (FERTIL), UAE as Deputy Project Manager.Job Responsibilities: Planed, execute, and handover project according to agreed schedule and within budget. Directed and managed project from beginning to end. Identified and managed project dependencies and critical path. Planned and schedule project timelines and milestones using appropriate tools. Regularly tracked project milestone, critical activities and deliverables. Supervised planning engineer to develop full-scale EPCC project schedule  Verified budget proposals and recommend subsequent budget changes, where were necessary. Delegate tasks and responsibilities to appropriate personnel. Identify and resolve issues and conflicts within the project team. Proactively manage changes in project scope, identify potential crises/risks, and devise contingency plans. Prepared and successfully achieved Variation Claims followed the Change Management Process Prepared and successfully achieved Extension of Time claim

• Sr. Process Engineer, Sr. Project Engineer, Lead Commissioning & Commissioning Manager

  • Jan 2010 - Jun 2011

  Job Achievements:- Successful commissioning of 600 MMSCF twin trains of Sajja, Gas Processing Plant Sharjah, UAE as Lead Commissioning Engineer.- Performed successful commissioning of Remote Isolation of Gas Trunk Lines as Commissioning Manager for EPC project of Abu Dhabi Onshore Oil Operations (ADCO), UAE (Project Worth 10.2M USD).- Coordinated and responsible for all engineering activities of EPC Project - New CO2 Recovery Plant (340 MTPD) to Recover CO2 Gas from Flue Gases from Ammonia Plant of Engro Fertilizer Limited (Project Worth 18M USD).Job Responsibilities: Prepared commissioning execution & coordination plan for timely and safety completion of activities. Directed and supervised preparation of pre-commissioning & commissioning check sheets and procedures Advised system/sub system division and marked-ups P&ID’s for pre-commissioning and commissioning Lead pre-commissioning and commissioning activities Liaison with vendors for commissioning activities & coordinated for their in time mobilization at site Assisted vendors for pre-commissioning & commissioning of package Units Closed follow-up and closure of punch items  Supervised compilation of pre-commissioning and commissioning dossiers Managed and control pre-commissioning and commissioning team for timely and safety completion of job Prepared Pre-startup Safety check sheets and participation in PSSR meetings. Reviewed P&ID and advised necessary arrangement for pre-commissioning/commissioning activities after verification at site. Supervised preparation of pre-comm. & commissioning procedure i.e water flushing, steam & air blowing Advised team for division of system into sub-system to control & execute the commissioning activities Identified pre-comm. & commissioning spares and consumable required before commissioning of plant Supervised preparation of final pre-commissioning & commissioning dossiers. Lead all pre-commissioning and commissioning activities

• Project Engineer Process, Pre-com, comm. & Start-up Engineer

  • Nov 2007 - Dec 2009

  Job Achievements:Key player in achieving successful completion of EPC works for Urea De-Bottlenecking Project of Ruwais Fertilizer Industries FERTIL (Worth of 175M USD).This project was involved Engineering, Procurement, construction & Commissioning of New CO2 Recovery Plant to Recover CO2 Gas (400 MTPD) from Ammonia Plant Flue Gases, Designed by MHI (Mitsubishi Heavy Industries). New Urea Granulation Unit of 2500 MTPD capacity Designed by UFT (Uhde Fertilizer Technology) and De-bottlenecking of Urea plant by UCSA (Urea Casale) to increase Urea production from 1830 MTPD to 2300 MTPD.Job Responsibilities; Lead Engineer Process for Urea Granulation Unit Performed Material / Energy balance and utilities evaluation / estimation Performed Steam balance of FERTIL’s complex Rating, evaluation of Heat Exchangers using simulation software Preparation of equipment’s / instruments specifications and data sheets Performed Hydraulic Calculations Reviewed Detail Engineering and Vendor Documents  Prepared & reviewed technical RFQ’s  Evaluation, selection and recommendation of vendors for process equipments (TBE preparation) P&ID’s reviewed and optimized  Reviewed detail engineering documentation of other associated discipline  Participated in HAZOP study of Urea Granulation & CO2 Recovery Units Responsible for preparation of pre-commissioning & commissioning schedule, commissioning procedures/method statements, check sheets, Dossiers as per system/sub-system division and job packages before executing activities at site. Responsible for Utilities calculation for the execution of pre-commissioning & commissioning activities i.e water flushing, steam blowing, chemical cleaning & water run etc respectively. Prepared all necessary documentation before executing pre-commissioning and commissioning activities. Successful & safe start-up of new facilities and project close-out certificates was achieved as per schedule.



Fauji Fertilizer Bin Qaism Limited

• Pakistan
• Chemical Manufacturing
• 100 - 200 Employee

• Process Engineer

  • Apr 2005 - Nov 2007

  Job Responsibilities & Achievements: Daily plant monitoring (Ammonia, DAP Plant & Utilities) with the help of DCS trends & field log sheets (consumption of the raw materials and performance check) and provided services to plants on various operational issues.  Prepared work packs for plant modifications, following MOC system, to enhance plant performance. Monitored and optimized plant key operating parameters for improvements in energy consumption. Performed Technical Monitoring Program (TMP) by collecting data from field & DCS and evaluate performance of Fan / Blowers, Compressors, Exchangers, Pumps, Separators and recommended corrective actions. Reviewed/prepared data sheets, PFD’s, P&ID’s and general specification of equipment & machines. Performed Sizing of PSV’s, Flow Elements, Restriction Orifices (RO) and Control Valves.  Life time experience of executing following Ammonia Revamp Activities :i. Catalyst Loading & unloading activity in High Temperature, Low Temperature Shift Converter (HTS, LTS), Primary reformer (Furnace) tubes, De-sulphurizer and Secondary Reformer.ii. Pressure drop measurement of Primary Reformer tubes by using DP rig iii. Catalyst Basket Replacement of Ammonia Synthesis Converter from existing TVA to S-200 Basket.iv. Participation in Boil-out, Refractory dry-out, Acid pickling and chemical cleaning activities.v. Replacement of sieve plates with packing material (IMPT) in Benfield Towers.vi. De-greasing of new Back-End MP Steam Generators.vii. Degreasing & Passivation of Benfield Towers and Refractory Dry-out of Secondary Reformer. viii. Unloading and Re-loading of Pall Rings in Rectifying Column & absorber of Urea and Ammonia Plants ix. Chemical Cleaning of Plate type Water Cooler and Rectifying Heater at Urea Plant.