Experience

KANPUR FERTILIZERS & CEMENT LIMITED

• India
• Mining
• 100 - 200 Employee

• Senior Technician

  • Dec 2021 - Present

  Working Profile: Working as a Senior Technician-1 in Ammonia Plant (444x3) TPD, with fully DCS Controlled plant of Yokogawa Centum VP version. Three unit of ammonia plant,using Natural Gas as feed Running successfully with full capacity. Handon Experience of steam Natural Gas Reforming Process. Done commissioning jobs like Heat Exchanger cleaning,hydrojetting,hydro&pneumatic testing,cardboard blasting,CWcharging/flushing,steam charging & blowing. Looking after trouble shooting of equipment,Co-ordination with service Dept.for maintenance activities. Chemical handling Liquid Ammonia, Hydrazine, lisapole, lube oils, phosphate, venedium Pentaoxide, potassium carbonate, sulfamic acidetc. Learned the basics of manufacturing of Ammonia and Reformer Handling for Steam Reforming. Knowledge about Reformer, Methanator, LTS &HTS Convertor ,Absorber, Stripper ,etc. Types of Turbines, Governing System, Sealing system of turbine and Compressors, Steam Reforming Common Problems, Trip Conditions of Reformer. Routine Checkup of all the Process Equipments. Monitoring the pumps & valves in Ammonia Plant. Take Readings of all Instruments. Stroke Checking of Control Valves & co-ordination with Control Room. Maintaining Process Parameters and Log Sheets. Show less



Technip

• Oil and Gas
• 700 & Above Employee

• Commissioning field Engineer

  • Apr 2021 - Jan 2022

  Diploma in Chemical Engineering with Total 9+Years of Pre-commissioning & Commissioning experience Commissioning Field Engineer | Technip Energies | HURL | Ammonia/Urea 2200/3850MTPD. Commissioning Responsibility Planning and execution of all pre-commissioning activities like Air Blowing, Water Flushing, Cardboard Blasting, Steam Blowing, Catalyst Loading, Lube Oil Flushing, Chemical Cleaning, Leak testing, Alkali Boil Out, Dry out. Vessel , Column, Tank internal installation and it’s inspection. Equipment test run and it’s energization. Commissioning planning like Development of procedure, Commissioning sequence, Checklists, Spare material planning, Commissioning manpower requirement, Framework of Commissioning team P&ID review and correction, prepare System markup, Precommisioning procedure, commissioning related documents, JSA, MSDS, JSTI, TBT related documents Execution of All commissioning startup activities and plant Stabilization, PGTR. Handled Rotary & Static Equipment Commissioning, Stabilization and its troubleshooting. Attend daily meeting with commissioning manager and other leads to update the progress of work and discuss monthly,weekly,daily planning and execution of pre-commissioning and commissioning activities. Manage Sub Contractor supervisor and technicians to execute the daily activity and deal with client for respective system and sub systems clearance. Issue & approve all type of work permits such as Cold & hot work permit, confined space, line break, work at height with all safety rules & regulations. Handle DCS hot n cold loop checking, logic check, sequence check, stroke check of control valves & generate punch points and ensure its completion on time with vendor. Steam Reformer Pre-commissioning & commissioning activity and handled catalyst loading activity with all SOP, burner tube cleaning activity, BMS, Burner lit up activity. Played instrumental role in Commissioning and Stabilization of plant and maintain its good operational run. Show less



GAIL (India) Limited through Global S. S. Construction pvt ltd.

• Auraiya, Uttar Pradesh, India

• Field Operator

  • May 2013 - Mar 2021

  Work Experience at Gail India limited ( Under Global SS Cconstruction ltd.) Involved in Pre-commissioning and Commissioning activities of LLDPE/HDPE Unit of Production 400000 TPA. Exruder (Coperion) Unit Of Capacity 65 TPH. Commissioning & Operation of UCAT B System. Handle both Catalyst Titanium Based UCAT B, Metallocene & Chromium Based UCAT J. Replacement and Unloading of Catalyst like , T3(Tri-n-hexyl Alumunium),DEAC(Di ethylaluminium Chloride),TEAl (Tri Ethyl Aluminium Chloride),Precursor. Handled Fire Emergencies and Plant trip, Power Failure. Handled Fliuidized bed reactor of capacity 72 tons/hour with safe startup and shutdown. To handle Man Power and achieve production requirement as per company by utilization of machinery. Responsible for smooth and safe operation of plant and ensuring strict compliances with safety procedure, work permit procedure and standard operating procedure(SOP) Interaction with maintenance group for routine and non-routine maintenance activities, Ensuring equipments in safe and healthy condition. Inspection and trouble-shooting of the equipments during shutdown. Handled planned shutdown, Emergency shutdown and subsequent startup activities. Show less