Horacio Castillo

Director of Operations MX at AccuTec Navajas
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Contact Information
Location
Sonora, Mexico, MX
Languages
  • Español Native or bilingual proficiency
  • Ingles Full professional proficiency

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Andrés Díaz Martínez

Horacio's vast skills on statistics, problem solving methods and management makes him a very good asset and someone you would like to have on your organization.

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Credentials

  • Seminary C-TPAT
    Cluster Seguridad
    Sep, 2020
    - Sep, 2024
  • Improvement Toyota Kata
    Direct Connection Consulting I
    Sep, 2019
    - Sep, 2024
  • Coaching Toyota Kata
    Lean Enterprise Institute Poland
    Sep, 2018
    - Sep, 2024
  • TWI-On the Job Training
    Direct Connection Consulting
    Mar, 2018
    - Sep, 2024

Experience

    • Director of Operations MX
      • Nov 2020 - Present

    • Operations, Support & Continuous Improvement Manager
      • Apr 2020 - Nov 2020

      NPI - Engineering - Warehouse - Logistics

    • Manufacturing & Lean Consultant
      • Jan 2020 - Apr 2020

      Production Control Process - Lean Accountability

    • Switzerland
    • Appliances, Electrical, and Electronics Manufacturing
    • 700 & Above Employee
    • General Manager Production
      • Aug 2017 - Jan 2020

      Savings✓ US$151,270 in savings cost (with a projection of US $ 700,000 per year); Reduction of 7 dollars per hour at the operation cost ✓ US$26,628 scrap reduction QuickPDCA implementation to the Top 1 scrap contributor of the weekSQDC Metrics✓ Safety Reduce from 2.1 accidents per year to 0.3 accidents per year✓ Quality 2 years with improvement back to back in Costumer Complaints✓ Delivery Increment of 8% in OTD to the customer✓ Cost Improvement of 15% of Efficiency (STD Hours / Presence hours)

    • Lean Champion
      • Aug 2017 - Jan 2020

      ✓ TWI Reduction of training times under the TWI methodology✓ Shop Floor Management Board implementation ✓ Toyota Improvement Kata ✓ LAM (Lean Accountability Management)✓ Presentation of improvement projects every year to the corporate. 2017 in Switzerland, 2018 in Poland and 2019 in China

    • United States
    • Retail
    • 500 - 600 Employee
    • Operation Manager
      • Feb 2017 - Aug 2017

      ✓ Scrap reduction program fabricso Kaizen focused on the use of fabrics, throwing as an improvement the creation of a racks of remnants that enter the average size of cuts used in the year✓ Increased productivity despite the need to hire staffo Creating work cells and multifunctional operators need us to have a personal resignation or absenteeism lines could produce a reduced output ✓ Scrap reduction program fabricso Kaizen focused on the use of fabrics, throwing as an improvement the creation of a racks of remnants that enter the average size of cuts used in the year✓ Increased productivity despite the need to hire staffo Creating work cells and multifunctional operators need us to have a personal resignation or absenteeism lines could produce a reduced output

    • Medical Equipment Manufacturing
    • 200 - 300 Employee
    • Production Manager
      • Feb 2009 - Feb 2017

      ✓ Budget improvement with a 2% year to year reductiono Usage analysis of supplies and spare parts to reduce or improve the cost with the vendoro Improving the yield to have major profit margin✓ Improvements during new launches in different production lines (NPI)o The control process is fundamental for this activity; measuring and comparing to create corrective actions ✓ Increase production yield 65% to 92%o Reducing process variation o Control process implement o Daily training to operator and leaderso Certification of daily activities✓ Reduction of $500,000 dollarso Process Analysis to determinate if is necessary use 2 towels to clean the product or with one towel is enough, this question reduce the 20% of supplies usage o Process Analysis to determine how long we can recoup the investment if we purchase bottles, regeneration osmosis instead of rent✓ QC Rejects by AQL from 7.5% to 3.2%o Certification of production inspectors by QCo Certification of procedureso PDCA to attack the top 3 defects to work in the production line for the reduction and consequently reduces escapes to QC

    • Manufacturing and production especialist
      • Mar 2008 - Feb 2009

    • Senior Production Supervisor
      • Mar 2007 - Mar 2008

    • Quality Assurance Control
      • Jun 2006 - Mar 2007

Education

  • Instituto Tecnológico de Sonora
    Industrial Engineer, Production Systems
    2001 - 2006

Community

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