Horacio Castillo
Director of Operations MX at AccuTec Navajas- Claim this Profile
Click to upgrade to our gold package
for the full feature experience.
-
Español Native or bilingual proficiency
-
Ingles Full professional proficiency
Topline Score
Bio
Andrés Díaz Martínez
Horacio's vast skills on statistics, problem solving methods and management makes him a very good asset and someone you would like to have on your organization.
Andrés Díaz Martínez
Horacio's vast skills on statistics, problem solving methods and management makes him a very good asset and someone you would like to have on your organization.
Andrés Díaz Martínez
Horacio's vast skills on statistics, problem solving methods and management makes him a very good asset and someone you would like to have on your organization.
Andrés Díaz Martínez
Horacio's vast skills on statistics, problem solving methods and management makes him a very good asset and someone you would like to have on your organization.
Credentials
-
Seminary C-TPAT
Cluster SeguridadSep, 2020- Sep, 2024 -
Improvement Toyota Kata
Direct Connection Consulting ISep, 2019- Sep, 2024 -
Coaching Toyota Kata
Lean Enterprise Institute PolandSep, 2018- Sep, 2024 -
TWI-On the Job Training
Direct Connection ConsultingMar, 2018- Sep, 2024
Experience
-
-
Director of Operations MX
-
Nov 2020 - Present
-
-
Operations, Support & Continuous Improvement Manager
-
Apr 2020 - Nov 2020
NPI - Engineering - Warehouse - Logistics
-
-
Manufacturing & Lean Consultant
-
Jan 2020 - Apr 2020
Production Control Process - Lean Accountability
-
-
-
HUBER+SUHNER
-
Switzerland
-
Appliances, Electrical, and Electronics Manufacturing
-
700 & Above Employee
-
General Manager Production
-
Aug 2017 - Jan 2020
Savings✓ US$151,270 in savings cost (with a projection of US $ 700,000 per year); Reduction of 7 dollars per hour at the operation cost ✓ US$26,628 scrap reduction QuickPDCA implementation to the Top 1 scrap contributor of the weekSQDC Metrics✓ Safety Reduce from 2.1 accidents per year to 0.3 accidents per year✓ Quality 2 years with improvement back to back in Costumer Complaints✓ Delivery Increment of 8% in OTD to the customer✓ Cost Improvement of 15% of Efficiency (STD Hours / Presence hours)
-
-
Lean Champion
-
Aug 2017 - Jan 2020
✓ TWI Reduction of training times under the TWI methodology✓ Shop Floor Management Board implementation ✓ Toyota Improvement Kata ✓ LAM (Lean Accountability Management)✓ Presentation of improvement projects every year to the corporate. 2017 in Switzerland, 2018 in Poland and 2019 in China
-
-
-
3 Day Blinds
-
United States
-
Retail
-
500 - 600 Employee
-
Operation Manager
-
Feb 2017 - Aug 2017
✓ Scrap reduction program fabricso Kaizen focused on the use of fabrics, throwing as an improvement the creation of a racks of remnants that enter the average size of cuts used in the year✓ Increased productivity despite the need to hire staffo Creating work cells and multifunctional operators need us to have a personal resignation or absenteeism lines could produce a reduced output ✓ Scrap reduction program fabricso Kaizen focused on the use of fabrics, throwing as an improvement the creation of a racks of remnants that enter the average size of cuts used in the year✓ Increased productivity despite the need to hire staffo Creating work cells and multifunctional operators need us to have a personal resignation or absenteeism lines could produce a reduced output
-
-
-
Younger Optics
-
Medical Equipment Manufacturing
-
200 - 300 Employee
-
Production Manager
-
Feb 2009 - Feb 2017
✓ Budget improvement with a 2% year to year reductiono Usage analysis of supplies and spare parts to reduce or improve the cost with the vendoro Improving the yield to have major profit margin✓ Improvements during new launches in different production lines (NPI)o The control process is fundamental for this activity; measuring and comparing to create corrective actions ✓ Increase production yield 65% to 92%o Reducing process variation o Control process implement o Daily training to operator and leaderso Certification of daily activities✓ Reduction of $500,000 dollarso Process Analysis to determinate if is necessary use 2 towels to clean the product or with one towel is enough, this question reduce the 20% of supplies usage o Process Analysis to determine how long we can recoup the investment if we purchase bottles, regeneration osmosis instead of rent✓ QC Rejects by AQL from 7.5% to 3.2%o Certification of production inspectors by QCo Certification of procedureso PDCA to attack the top 3 defects to work in the production line for the reduction and consequently reduces escapes to QC
-
-
-
-
Manufacturing and production especialist
-
Mar 2008 - Feb 2009
-
-
-
-
Senior Production Supervisor
-
Mar 2007 - Mar 2008
-
-
Quality Assurance Control
-
Jun 2006 - Mar 2007
-
-
Education
-
Instituto Tecnológico de Sonora
Industrial Engineer, Production Systems