Hasan Ayyıldız

Production Engineering Executive at Volt Elektrik Motor San. ve Tic. A.Ş
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Contact Information
us****@****om
(386) 825-5501
Location
İzmir, Turkey, TR
Languages
  • İngilizce Professional working proficiency
  • Almanca Elementary proficiency

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Experience

    • Türkiye
    • Industrial Machinery Manufacturing
    • 100 - 200 Employee
    • Production Engineering Executive
      • Aug 2023 - Nov 2023

    • Process Executive
      • May 2022 - Aug 2023

    • Canada
    • Automotive
    • 700 & Above Employee
    • Process Engineer
      • Feb 2021 - May 2022

      Machining Process Engineer • Capex and budget management • Capacity calculations and new machining centers investment feasibility • Machining process design and tooling • Continuous improvement and Kaizen projects • Change and risk management • Feasibility studies of new projects • CAM programming • Solving chronic serial production problems

    • Process Engineer
      • Oct 2014 - Feb 2021

      Assembly Process Engineer • Project management of new assembly lines • ROI, investment feasibility studies • Implementation and setting up of assembly lines • FMEA, process flow diagrams, parameter sheet preparation • OEE reporting according to %90 target • Line balancing studies • Solving chronic serial production problems • Setup technician trainings and technical support to designers • Poke yoke and red rabbit detection systems • To design, choose and… Show more Assembly Process Engineer • Project management of new assembly lines • ROI, investment feasibility studies • Implementation and setting up of assembly lines • FMEA, process flow diagrams, parameter sheet preparation • OEE reporting according to %90 target • Line balancing studies • Solving chronic serial production problems • Setup technician trainings and technical support to designers • Poke yoke and red rabbit detection systems • To design, choose and installation the manufacturing equipment’s, apparatus, fixtures and gauges • Implement new camera and vision systems • Implement fully automatic robotic applications • Pressing applications with force and distance monitoring • Automatically screwing application with Cleco, Rexroth and Desoutter • Leakage and air test bench installation for reel motor simulation • 2 fully automated assembly lines modificated to new projects with 900K € budged in 2015-2016 for PSA/Ford • New oil pump project implementation and line retrofit with 600K € budged in 2017 for VW • New mechanical vacuum pump assembly line implementation with 1.3M € budget in 2016-2017 for Porsche/Audi/Ford • New e-Pump Assembly Line and management of all project activities with 1M € in 2018-2019 for ZF

    • İşleme Hatları Mühendisi
      • Apr 2013 - Oct 2014

      -CNC programming. -Solving serial production problems in CNC lathe, vertical machining center, griding and horizontal machining center -Defining the methods and equipments to improve efficiency, productivity and quality -To design, choose and installation the manufacturing equipments, aparatus, fixtures and gauges -Participation in FMEA, 8D, PPAP studies -Defining equipments for production in terms of error proof systems -Coordination and following 60 operators and 3 shift… Show more -CNC programming. -Solving serial production problems in CNC lathe, vertical machining center, griding and horizontal machining center -Defining the methods and equipments to improve efficiency, productivity and quality -To design, choose and installation the manufacturing equipments, aparatus, fixtures and gauges -Participation in FMEA, 8D, PPAP studies -Defining equipments for production in terms of error proof systems -Coordination and following 60 operators and 3 shift leaders -Provide guidance, leadership and coaching to production staff in order to improve their abilities -Line balancing studies Show less -CNC programming. -Solving serial production problems in CNC lathe, vertical machining center, griding and horizontal machining center -Defining the methods and equipments to improve efficiency, productivity and quality -To design, choose and installation the manufacturing equipments, aparatus, fixtures and gauges -Participation in FMEA, 8D, PPAP studies -Defining equipments for production in terms of error proof systems -Coordination and following 60 operators and 3 shift… Show more -CNC programming. -Solving serial production problems in CNC lathe, vertical machining center, griding and horizontal machining center -Defining the methods and equipments to improve efficiency, productivity and quality -To design, choose and installation the manufacturing equipments, aparatus, fixtures and gauges -Participation in FMEA, 8D, PPAP studies -Defining equipments for production in terms of error proof systems -Coordination and following 60 operators and 3 shift leaders -Provide guidance, leadership and coaching to production staff in order to improve their abilities -Line balancing studies Show less

  • Fiat Group, TOFAS
    • Bursa, Türkiye
    • PT WPO Engineer
      • Jun 2010 - Jun 2011

      Work place organization (WPO) Kaizen Poke Yoke 5S Muri,Mura,Muda Ergonomy Studies Eleminate wastes in assembly lines Lean manufacturing methods Work place organization (WPO) Kaizen Poke Yoke 5S Muri,Mura,Muda Ergonomy Studies Eleminate wastes in assembly lines Lean manufacturing methods

Education

  • Ege Üniversitesi
    Master's degree, Mechanical Engineering
    2012 - 2014
  • Fachhochschule Schmalkalden
    Bachelor's degree, Mechanical Engineering
    2009 - 2009
  • Süleyman Demirel Üniversitesi
    Bachelor's degree, Mechanical Engineering
    2007 - 2011
  • İzmir Atatürk Lisesi
    2003 - 2007

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