Production Officer

• Jun 2019 - Present

# Plant operation with DCS & PLC monitoring.# Plan, coordinate & execute daily production processes based on demand & production planning.Manage the shift schedules of operators , allocate job to maintenance & contract supervisor as per schedules & requirements and provide shop floor training to the team - Supervise day to day production activities as per defined process parameters by regular conditional monitoring and assist to resolve the deviations like leakages , spillages & unsafe conditions - Achieve the plant production targets by monitoring process parameters , yield & quality during the shift - Participate in Job Safety Analysis before initiating any work and follow the Permit System accordingly , ensure the permit closure post work completion - Maintain good Housekeeping standards in the plant for smooth operations - Ensure availability of raw materials & finished goods by communicating with other divisions & departments like stores & material - Handle emergency situations & inform the superiors for any deviation , act as an incident controller in absence of SMC - Site Main Controller - Identify & report the unsafe conditions to immediate superior & rectify the unsafe acts immediately - Promote highest safety standards and BBS (Behaviour Based Safety) by ensuring usage of the required PPE(Personal Protective Equipment) by self & contract workers - Ensure the required availability levels of utilities (steam , air , cooling water) & report shortfalls to the superior - Verify the quantity & quality of batch raw material and maintain the records of process parameters like - Monitor & control environmental parameters during the shifts - Monitor the loading and unloading activities during the shift Coordinate with QC lab for results of samples and report to seniors

Shift Supervisor

• Aug 2017 - Jun 2019

• Plant operation with DCS & PLC monitoring.• Plan, coordinate & execute daily production processes based on demand & production planning.• Identify unsafe operations & practices & recommend corrective actions or process alteration to Manager immediately via compliance to NOCIL safety guidelines in all the practices.• Provide engineering support for production & maintenance activities to ensure maximum production using MOC.• Perform engineering & statistical analysis to identify the production gaps & propose improvement processes to increase asset utilization rate & reduce process down time, rework & scrap.• Implement cost saving initiatives while maintaining high quality standards.• Develop & maintain work instruction & operating procedures for production activities.• Provides trainings and guidelines to team members to accomplish safety & production goals.• Develop best practices & lesson learned to improve production capacity, quality and reliability.• Investing problems analyse root causes and derive resolutions on-time monthly operation related report preparation & submission to manager.• Aid in budget preparation and monitor expenses and profitability.• Carry out special tasks and project as and when instruction by manufacturing system manager.• Handling & Knowledge of Statistical Process Control Parameter.* Maintaining good standards of documentation/plant records. Submitting continuous improvement suggestions to reduce accidents, incidents or to raise profitability on site.* Handled various equipments including Distillation column, Evaporator, Valves, Condenser & PHE, Reactionkettle, Pumps,compressor

Production Trainee

• Jul 2016 - Jul 2017

* Review operational performance data to identify/ develop long term improvement plans to optimize various processes* Develop necessary trial plans to test optimization ideas, lead testing with the plant, analyze data, and create report of findings* Recommend and implement approved Continuous Improvement projects.* Review changes during project execution phase whether the change is consistent with current design basis.* Maintaining good standards of documentation/plant records. Submitting continuous improvement suggestions to reduce accidents, incidents or to raise profitability on site.* Low skill maintenance activities including the support of the maintenance and proactive faults and breakdowns reporting

internship

• May 2013 - Jul 2013