Harish Babu
Senior Product Engineer (SMT and Assembly) at Foxconn- Claim this Profile
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Bio
Credentials
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IPC-A-610 Acceptability of Electronics Assemblies Certification
ScanditronApr, 2014- Nov, 2024
Experience
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Foxconn
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Appliances, Electrical, and Electronics Manufacturing
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700 & Above Employee
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Senior Product Engineer (SMT and Assembly)
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Jul 2022 - Present
Working as a Senior Product Engineer in SMT and Assembly division, New Products parts of Body controllers, Audio amplifiers, Charge ports, HVD, Camera boards Lines for TESLA cars. • Responsible for proper analysis of root cause and implementation of short and long-term corrective actions to improve product quality • Handle product transfer and new product set up. • Support production by assessing product engineering issues of diverse scope that arise on production line. • Suggest improvements to process to obtain improved quality and production yield. • Examine methodologies to maximize debug, integration, and verification efficiency. • Solve product related problems and perform failure analysis related to product issues. • Interact with customer and various departments on product related issues – engineering changes, new model development. • Apply company approved processes. • Provide training to the debug technicians and develop better understanding of the product. • Work with design team to resolve design related issues. • Participate to cost reduction activities in areas like material, inventory, and scrap reduction. • Suggest modification to work instructions, material, or product changes so as to ensure superior quality of products. Show less
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Yamaha Corporation
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Japan
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Musicians
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700 & Above Employee
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Senior Engineer in Production (Manufacturing Unit)
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Mar 2018 - Jul 2022
I worked as a Senior Engineer in Production Inspection and Assembly Manufacturing of Digital Keyboards, Acoustic Guitars and Professional Audios. • Technically accomplished in Production Management, Quality Management, Industrial Engineering and Manpower Management in Final Assembly line in Digital Keyboard manufacturing unit. • Develop and improve production processes, output and efficiency while maintaining quality. • Set up procedures and reporting processes for all members of the production team extending continuous support to team members and training to staff members. • Develop and evaluate the manufacturing processes to ensure that the production is cost effective required for completing their projects. • Investigate product/process quality issues and document preventative and corrective actions. • Provide direction on continuous improvement and cost savings initiatives • Prepare charts, graphs, and diagrams to illustrate workflow, routing, floor layouts etc • Collect data to assist in process improvement activities, Monitoring the weekly and monthly reports on improvements, action plans, achievements and present to the senior management. • Downtime issues monitoring and taking corrective action to reduce the issue • Analyzing the PCB defects occurred in wave soldering and SMT line defects submitting reports to the management. • Change over and set up for existing products • Implementation and Responsible for DCN (Design change Note) for 4M in PCB Assembly • line and Product assembly line, modification of Jigs and Fixtures according to the design, calculating work area layouts and allocating spaces from inward materials to Finished product. • Supporting for New product development and selection of Jigs, Fixtures, Tools, Etc. • Work with the Technology Group to develop future products and processes including evaluating, selecting, and commissioning of process equipment. • Monitors Manufacturing yields, lead continuous improvement and cost reduction activities. Show less
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Mobis Technical Center of India(Hyundai Mobis R &D)
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India
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Motor Vehicle Parts Manufacturing
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500 - 600 Employee
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Senior Engineer in Production Assembly (SMT and Assembly)
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Jul 2008 - Mar 2018
I am worked as a Production Incharge in Audio Division (Electronics). Hyundai Mobis Manufacturing of Car parts and Accessories, Front chassis modules, Rear chassis Modules, copkits, Audios, Airbags, etc for HYUNDAI Cars • Experience in Production Management, Quality Management, Industrial Engineering and Manpower Management in Assembly line, Manual Insert Line and SMT line for PCB manufacturing in Audio Division. • Monitoring the weekly and monthly reports on improvements, action plans, achievements and present to the senior management. • Troubleshooting the PCBA defects and Updating the root cause in SMT process. • Providing adequate training to the manpower and monitoring performance to meeting the process quality by updating in skill matrix. • Checking Process defects occurred in Wave soldering and taking necessary actions against the defect. • Work with the Technology Group to develop future products and processes including evaluating, selecting, and commissioning of process equipment. • Assembly support for R and R Gages measuring in Vision stage, maintaining the CP, CPK (SPC values) as per the Targets. • OTP process (Flashing) and firmware chip level IC monitoring and analyzing of results. • Generate the OEE (Overall Equipment Efficiency) report and analyze the performance. • Requirements of Equipment and Layout preparation for green field Projects (NPI requirements). • Preparation of process Flow chart and Work instructions. • Documentation (Production Report, Approvals and sanctions, down time report, etc). • Implement safety related issues and error proofing records. • Ensuring the 5’s activity in production line. Show less
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Lucas TVS
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India
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Motor Vehicle Manufacturing
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700 & Above Employee
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Trainee
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Jun 2006 - Jul 2008
Working as Trainee in Research and Development department, Lucas TVS is the Manufacturer of Car Starter Motors, Alternators, Commercial Vehicle Starter motors, Wiper Motors and Two wheeler starts • Performance testing of alternators and Starter motors and submitting the test reports to the superiors. • Checking the DCN(Design change note) and DRN(Design Review note) with the samples and report preparation. • Monthly reports submission to quality team. • Regular Maintaining of ISA (Initial Sample Approval) reports for Audit purpose. Show less
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Education
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2009 - 2013
Sathyabama University
Bachelor's degree, Electrical and Electronics Engineering
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