Hamed Kalami

Senior Mechanical and Process Engineer at Cosm Medical
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Location
Toronto, Ontario, Canada, CA
Languages
  • English Full professional proficiency
  • Persian Native or bilingual proficiency

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Experience

    • Canada
    • Medical Equipment Manufacturing
    • 1 - 100 Employee
    • Senior Mechanical and Process Engineer
      • Oct 2021 - Present

      • Managing advanced parametric CAD modeling of molds and products. • Led/Developed R&D projects to enhance the product and production processes with interdisciplinary collaboration with the AI scientist team. • Translating high-level user/project requirements into engineering product • Leading advanced 3D mechanical design from concept to feasibility evaluations to DfM • Leading engineering prototype builds and resolving issues throughout the pilot and final builds • Develop mechanical verification test protocols, lead in execution and report of PFMEA and DFMEA • Performing root cause analysis, verify and implementing corrective actions for the process and product • Planning/leading the verification & validation tests • Supervised the production of personalized medical devices (3D printed molds, injection molding, etc.) • Fusion 360, advanced parametric modeling, DfM Show less

    • Canada
    • Software Development
    • 1 - 100 Employee
    • R&D and Application Engineer
      • Sep 2020 - Oct 2021

      • Technical support of the APlus software. Consulted customers regarding complex projects which resulted in process planning and applying APlus for aerospace products. • Worked on modification of the software by providing feedback. • Developed automated software testing by conducting the software regression test for quality purposes. • Technical support of the APlus software. Consulted customers regarding complex projects which resulted in process planning and applying APlus for aerospace products. • Worked on modification of the software by providing feedback. • Developed automated software testing by conducting the software regression test for quality purposes.

    • Canada
    • Higher Education
    • 700 & Above Employee
    • R&D Engineer (Postdoctoral Researcher)
      • Sep 2020 - Oct 2021

      Technical advisor of injection molding, manufacturing technologies, process plan for additive manufacturing, and FEA analysis. Also, I am thrilled to work on a variety of advanced manufacturing projects. Some of my research topics are:• Design for additive manufacturing (DfAM)• Virtual surface characteristic measurement from CAD geometry• Designed complex conformal cooling channel for AM-built molds• Advanced mechanical/thermal simulation AM processes (Directed Energy Deposition) • Process design and segmentation strategy to build complex geometries by AM processes Show less

    • Research Assistant
      • Jan 2016 - Sep 2020

      • Experimental/simulation investigation of the additive manufacturing process• Developed solutions and programs to measure surface roughness of curved surfaces from point cloud• Topology optimization of large-scale molds by FEA analysis• Design, process plan, and development of Low volume injection molds (rapid tooling)• Designed an innovative flexible face shield for COVID-19 distributed to 500+ frontline workers

    • Iran
    • Oil and Gas
    • 200 - 300 Employee
    • Qualification Engineer
      • Mar 2013 - Jan 2016

      PARTO manufactures hot-gas parts of the power-generation turbines especially turbine blades• As a Process design engineer, I have the knowledge to design the manufacturing processes from the concept to the product. I designed the process flow for the machining process of the high-tech hot-gas turbine blades.• As the Qualification Engineer, I learned CMM programming and PC-DMIS in special technical training. Later I had excellent training for 3D laser scanning at UWindsor as well (PowerInspect)• I worked with a wide variety of gauging instruments and Non-destructive testing (NDT) methods such as FPI that I am trained for.• Implemented the corrective action and solved Non-Conformance Reports (NCRs) • Daily tasks were implemented through SAP software. Show less

    • Manufacturing Engineer
      • Jun 2011 - Apr 2013

      • I was responsible to develop the tight-tolerance machining and grinding processes of hot-gas turbine blades by multi-axis CNCs and Creep Feed Grinding machines• After I was trained for a high-tech 5-axis DMG-MORI Laser drilling machine, I was responsible to setup the machine and develop the first product• Geometric tolerances (GD&T) were applied to all drawings that we prepared• We applied Unigraphics NX to design machining Jig/fixture for turbine blades

    • University Sessional Instructor
      • Sep 2009 - May 2011

      I have worked as a lecturer at Azad University for two years. I have taught some courses in manufacturing and mechanical engineering. •Traditional and modern manufacturing methods • CAD/CAM • Jig & Fixture design • Measurment Systems • plastic Mould Injection This experience made me more knowledgeable about the manufacturing and mechanical field. also, it learned me how to manage a work group as I managed my classes and my research groups. I have worked as a lecturer at Azad University for two years. I have taught some courses in manufacturing and mechanical engineering. •Traditional and modern manufacturing methods • CAD/CAM • Jig & Fixture design • Measurment Systems • plastic Mould Injection This experience made me more knowledgeable about the manufacturing and mechanical field. also, it learned me how to manage a work group as I managed my classes and my research groups.

Education

  • University of Windsor
    Doctor of Philosophy - Ph.D., Mechanical Engineering
    2016 - 2020
  • K. N. Toosi University of Technology
    Master's Degree, Manufacturing Engineering
    2006 - 2009
  • University of Mazandaran
    Bachelor's Degree, mechanical engineering/ manufacturing and production
    2001 - 2005

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