Gideon Mukosha
Production Controller at Lactalis Zambia- Claim this Profile
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Bio
Experience
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Lactalis Zambia
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Zambia
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Dairy Product Manufacturing
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1 - 100 Employee
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Production Controller
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Jun 2021 - Present
- Conducting product and sterile line inspections to maintain quality - Ensuring that the production process runs effectively and efficiently and that production target are achieved in a hygienic and within acceptable standards - Ensuring that the necessary packaging materials and ingredients are available to achieve production targets and all the losses are monitored and controlled. - Contributing and participating directly with the implementation of process improvement initiatives in the plant. - Manage human resources - Participating actively in problem solving with root cause analysis. - Providing accurate and timely information on productivity, yields, waste, and downtime events to relevant stakeholders. - Ensure that there is compliance to all regulatory and manufacturing requirements, and that these are achieved to the highest standards. - Compile reports for managerial decision making - Implement and maintain the quality/HACCP plan to ensure the correct procedures are followed and required targets are achieved. - Promoting quality achievement and performance improvement in the packaging plant and participating and supporting the quality audit process. - Participating and supporting the health, safety and risk management plans to ensure OSH compliance and minimize the Company’s exposure in all ways. Show less
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Dec 2020 - Jun 2021
- Plans, organizes and controls the utilization of Human Resource(Labor) and other production inputs to ensure high productivity and minimum waste during shift- Process jobs in SAP – Production Planning- Interpret the production plan to the shift- Manage a well – organized filling and documentation (Record keeping)- Apply administration systems and procedures- Compile production reports for managerial decision making- Ensures that proper housekeeping is conducted during and after production- Manage utilities (Water and Electricity)- Does performance management- Maintains discipline within the department to ensure a harmonious working environment exists- Conducts periodic brew quality checks to ensure that final products meet the set quality standards- Ensures that raw material received for production are of the prescribed quantities and quality- Ensures stock rotation is done on FIFO or FEFO basis- Ensures that shift employees are working in a safe and healthy environment- Ensures that machines and tanks are cleaned before and after brewing- Occasionally sits with production manager to make production plans- Preparation of stock reconciliation to ensure that adequate stock levels are maintained and that proper replenishment quantities are requested timely so as not to interrupt production Show less
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Oct 2019 - Nov 2020
- Managed utilities (Water and Electricity)- Coordinated production activities for the shift (PET plant and CARTON plant)- By authority of production manager, liaised with Sales and Distribution to make a production plan - Managed raw materials and explained any variances- Conducted problem solving- Ensured shift employees had full PPE- Updated production performance boards- Ensured shift team worked in a safe and healthy environment- Liaised with warehouse team during hand over of finished products - Managed employee registers and production control/performance sheets- Planed work for the shift team to meet set targets. This included making shift patterns- Production staff performance management- Conducted daily and monthly stock take of production raw materials- Performed clerical and administrative works; compiled production reports for managerial decision making- Ensured proper 5S/Housekeeping was implemented around all work stations, including warehouse- Used SAP to perform real time tasks and ensured finished products were ready for the market- Ensured losses did not exceed set margins- Working with Maintenance Controller to ensure the machines are always available - Conducted quality checks on the line and the finished product- Ensured proper implementation of HACCP and GMP practices in the factory: World Class Manufacturing Show less
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Antelope Wholesale Merchants Ltd.
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Zambia
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Food and Beverage Manufacturing
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1 - 100 Employee
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Mar 2019 - Sep 2019
- Conducted daily stock takes- Supervised 17 depot sales staff and 3 merchandizers in super markets- Gathered market intelligence on pricing and other trends to assist with decision making- Ensured depots were safe and clean by implementing 5S- Physically inspected stock and approved credit returns- Ensured that all depots had relevant licensing and certifications as well as staff medical certification for food handling - Conducted daily revenue collection and banking activities for each outlet- Made orders from the plant to depots whenever it was necessary- Reported any maintenance services needed for the depots- Trained new staff before they were stationed at a depot- Handled customer queries and complaints which were then escalated to management- Handled disputes among depot staff Show less
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Jun 2018 - Mar 2019
- Monitored stock deliveries and ensured correct paper work was received and also given to other parties- Conducted daily physical count of stock and reconciliation- Recorded damaged, missing or faulty goods- Compiled daily sales report- Maintained good housekeeping and hygiene standards- Performed cashier duties
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Zambia Forestry and Forest Industries Corporation Plc
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Zambia
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Paper and Forest Product Manufacturing
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1 - 100 Employee
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Attachments
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2017 - 2017
Participated in four different operational departments: Nursery, Assessment, Fire Control and Stamping Participated in four different operational departments: Nursery, Assessment, Fire Control and Stamping
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National Breweries Plc
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Kitwe
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Attachments
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2015 - 2015
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Education
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The Copperbelt University
Bachelor of Science in Production and Operations Management, Operations and Supply Chain Management