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Experience

    • Product Development Consultant
      • Sep 2010 - 2012

      Main client: Concept Industries, Grand Rapids, Michigan - Design and development of fiber based composites for office furniture and automotive industry - Development of natural fiber based boards for office panel systems to replace fiberglass - Design of Experiments, product testing and validation and communication with potential customers Main client: Concept Industries, Grand Rapids, Michigan - Design and development of fiber based composites for office furniture and automotive industry - Development of natural fiber based boards for office panel systems to replace fiberglass - Design of Experiments, product testing and validation and communication with potential customers

    • United States
    • Furniture and Home Furnishings Manufacturing
    • 700 & Above Employee
    • Product Development, Value Analyst / Value Engineer
      • Jun 2005 - Jun 2010

      - Completed two major design and material changes to find green replacements for PVC components in the office panel system - Designed and developed an injection molded clip to replace metal clips for the attachment of office furniture panel inserts - Redesigned components to enhance quality and reduce cost - Initiated R&D projects to introduce new materials and technologies into furniture industry - Completed two major design and material changes to find green replacements for PVC components in the office panel system - Designed and developed an injection molded clip to replace metal clips for the attachment of office furniture panel inserts - Redesigned components to enhance quality and reduce cost - Initiated R&D projects to introduce new materials and technologies into furniture industry

    • Product Development, Value Analyst/ Value Engineer
      • 2004 - 2005

      - Involved in the design and development of vehicle running boards made of glass filled polymers - Managed all the activities to establish the R&D area in the plant. Designed and built a test rig to perform deflection and fatigue studies on composite Running Boards - Designed and built a mobile heating chamber for the test rig to test the Running Boards at elevated temperatures - Prepared technical reports for the prototype Running Board and developed an extensive material matrix of all engineering materials tried for the application - Developed new techniques for tape application on body side moldings which significantly reduced the tape consumption and operators time Show less

    • Spain
    • Food and Beverage Manufacturing
    • 1 - 100 Employee
    • Program Manager
      • 2000 - 2004

      - Managed the design and fabrication of a continuous drying oven with dehumidification, from concept to completion and installation. The project required a tight control over the budget and schedules. This oven made a significant improvement to the process and saved more than $600,000/yr for the company - Launched a Lean Manufacturing cell for a Lost Foam casting line. The cell included a Fanuc robotic arm and a high efficiency drying oven. This cell reduced the number of operators from 11 to 3 with a significant scrap reduction - Managed the product launch for ZF transmission covers, participated in the APQP team, ordered prototype tooling and finalized the part design, ordered production tooling, prepared the quotes and resolved supplier quality issues - Managed all engineering activities of rear transmission parts for GM-Steyr project. Resolved the supplier related quality issues, and reduced the scrap from %18 to %3 in six months Show less

Education

  • Sharif University of Technology
    Bachelor of Science, Mechanical Engineering

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