Fariborz Zakerzadeh
senior mechanical design engineer at A.U.G. Signals Ltd.- Claim this Profile
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Bio
Credentials
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Professional Mechanical Design Engineering
Maple Leaf CollegeMay, 2008- Oct, 2024
Experience
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A.U.G. Signals Ltd.
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Canada
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Defense & Space
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1 - 100 Employee
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senior mechanical design engineer
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Dec 2016 - Present
• Integrated (TRITON,THM, AirSENCE , LADs) products including mechanical, electrical ,electronics and chemicals into an enclosure based on NEMA,IP and CSA standards • Designed and prototyped custom parts including 3D printed(FDM,SLS), plastics laser cut(Acrylic), CNC machined (304 SS with GD&T), structural and sheet metal(14 gauge 6061 aluminum) • Technical data sheets reviewed on Digikey for panel cut and mounting for all electrical components • Provided RFQ,s from suppliers sending STEP,STL and DXF from costume design to finalized P.O,s • Placed orders on McMaster including fasteners, fittings, standoffs,Orings and raw materials • provided assembly exploded view along with detailed cut drawings maintained revisions for ISO• Supervised prototyping process to apply all necessary changes for production • Participated to all installations and final tests including flow meter calibration based on data sheets • collaborated to complete user manual by providing technical specifications and views for installation • packaging design for electronics and final products using custom foam CNC cut and corrugated • Redesigned cooling module in THM unit using helical tube around syringe system• designed from scratch the manifold to be cut by CNC eliminated dead volume by improving machining process recommended using end mill instead of drilling to cut for NPT • Improved the design of TRITON sensors manifold made it smaller and using more devices on it• designed for 3d printing the flow cell combined barb fitting to main body for better performance• Modular design the enclosure of TRITON with sheet metal to supply it based on customer order• improved air flow using CFD for air ventilation to layout the fan and designing baffle to distribute the air flow and heat for sensors
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Senior Mechanical Designer
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Jun 2011 - Present
• Designed conveyer systems for Automotive and food industry• Interpreted furniture sketches, like light box and mirror box from VDI to design for Macy's store• Provided 3D model assembly for all products including Corian, wood, sheet metal and steel tube• Designed store fixtures including hand bag shelves, nesting tables and T-stands for Calvin Klein • Detailed sheet metal parts and export to DXF in flat state for laser cut programming using SW2014• Improved tubes drilling jigs by designing a multifunctional jig for deferent diameters and distances• Designed the hinge for master bath door to satisfy the glass door load by using the existing pin • Applied flexible design using oblong holes for screws and rivets to ease the assembly time • Maintained engineering documentation for all new and updated parts including engineering revisions• Provided shop drawings to bend sheet metal parts addressed the quantity and surface finish • Redesigned sheet metal parts for CRANE to satisfy new load to be applied on the system• Estimated the design cost for clients including 3Dmodeling and 2D drafting Quoted the project base on the BOM of the assembly including material, machining &standard parts
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dynaCERT Inc.
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Canada
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Transportation/Trucking/Railroad
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1 - 100 Employee
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Mechanical CAD Designer
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Feb 2016 - Jan 2017
• Designed and developed the new 5 cell reactor unit for emission and fuel saving using • Designed from scratch the injection mold plastic housing for 5 cell unit reactor including drawings• Custom design all sheet metal ,weldment. Plastic and Rubber parts to provide shop drawings• Generated BOM of all sub assemblies and master BOM for main product in one master drawing• Designed new plastic weld tooling to replace with manual operation and increase production• Established ECN system within ERP system and drawings to record the history of revisions• Managed purchasing process by providing RFQ,s and placing P.O,s in the ERP system • Sourcing for all electronic and electrical devices including Relay, Wires and Connectors • Project management by providing Gantt chart for product development projects using MSP• Plan and chart for TQM and ISO TS quality systems required by OEM in truck industries
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Plexpack | Emplex | Damark | VacPack
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Canada
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Packaging and Containers Manufacturing
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1 - 100 Employee
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Mechanical CAD Designer
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Mar 2014 - Nov 2015
• Created 3D designs for sealing machines LR,RL VER.and HOR using Autodesk Inventor 2014• provided detailed shop drawings for sheet metals, weldments, assemblies and fabricated CNC parts• Designated materials for sheet metal and weldments including tubing, flat bar, round bar, SS and AL• Technical support shop assemblers with parts to verify and validate dimensions and tolerance• Enrolled ECN,s for revised parts to maintain the history of changes on parts • Created 3D designs for sealing machines LR,RL VER.and HOR using Autodesk Inventor 2014• provided detailed shop drawings for sheet metals, weldments, assemblies and fabricated CNC parts• Designated materials for sheet metal and weldments including tubing, flat bar, round bar, SS and AL• Technical support shop assemblers with parts to verify and validate dimensions and tolerance• Enrolled ECN,s for revised parts to maintain the history of changes on parts
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Senior Mechanical Design Engineer
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May 2010 - Feb 2014
• Designed automated pneumatic uplifting systems for new car body of HONDA using Solidworks • Implemented FEA for car body carrier base on new design and car body to designate F.O.S • Stress calculation for extended pipe and verified the Factor Of Safety base on the load and material • Optimized the design of the car body carrier of HONDA to get the highest FOS and lowest weight • Designated proper hardware including bolt and washer with correct length and diameter • Designed automated pneumatic uplifting systems for new car body of HONDA using Solidworks • Implemented FEA for car body carrier base on new design and car body to designate F.O.S • Stress calculation for extended pipe and verified the Factor Of Safety base on the load and material • Optimized the design of the car body carrier of HONDA to get the highest FOS and lowest weight • Designated proper hardware including bolt and washer with correct length and diameter
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Mechanical designer
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Jul 2008 - Apr 2010
Design pneumatic clamping system to functional test the door hinge of car using Solidworks 2010Calculate the force required to clamping the part and ordered standard parts through catalogue Redesigned fixtures on spot weld machine base on new car body 2011 referencing car line datum'sProvide fitness and GD&T for modified sliding, rotating parts to achieve proper motion in spot weld Designed camera fixture to provide pictures from deferent positions for Mechanical VentilatorProviding 3D custom designed mask for the patient to be prototyped using Solidworks 2010Calculating fluid capacity of custom designed ventilator base on inputs from FDA necessities Update FMEA analysis to monitor the most critical part in mechanical ventilator
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Mechanical Designer
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Mar 2001 - Jan 2006
Maintenance planning for all production machines and equipment including mixers, two roller mill and forming press tools for rubber mats based on user manuals(daily, weekly, quarterly and annually)OEE(Overall Equipment Effectiveness) for critical machines including roller mill and mixerFMEA(Failure Mode Effect Analysis) for critical process assigned RPN for each failure modes Conducted Predictive maintenance by monitoring the history of repairs for the most critical parts root cause failures of all parts and components of most critical roller machines for improvementsdesigned custom parts for machineries to be cut in the shop including rollers, worn out bodies and drive shafts RFQ parts needed for repairs and overhaul maintenances Redesigned and developed jack system piercing process for KIA with Jigs using CATIA V5 Simulated aluminum die casting machined parts for oil/water pump provided 3D models Problem Solved quality issues by redesigning the fan relay (electromechanical) sheet metal/plastic parts achieved good result to reduce rejectsDesigned progressive die for flange in exhaust system improved productivity 25%Supervised maintenance of all machines for services provided records and trends for improvementsManaged and provided price analysis base on BOM to new products to be prototypedPerformed final tests including: functional, durability and dimensional provided reports Prototyped exhaust systems for Nissan, Mazda, KIA and Peugeot according customer orders Designed checking fixtures for Brackets to achieve zero defect base ISO TS principles Created drawing change notifications, new bill of material, price analysis, and assisted in design for customer purpose changesMeasured, Illustrated quality objectives base on ISO/TS 16949 such as: RPN-PPM-CPK-CMKActed as Green Belt member in a 6 sigma project to reduce PPM on exhaust system reduced 25% PPM
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Mechanical Designer
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Jan 1995 - Jan 2001
Prototyped new parabolic leaf springs from scratch design to calculate design parameters such as thickness in parabolic profile and initial cut off of material Calculated initial cut off for torsion bars and stabilizator, provided drawings using AutoCAD Performed mechanical take-offs from existing products for the purpose of redesign-rebuilding new, worn out or damaged components utilized AutoCAD. Designed necessary dies(progressive, trimming, bending) and tools(bend shafts, Punches)Completed ECR/ECN from beginning to end considered all required changes in product and tools(dies and fixtures), updated all ISO documentations regarding new changesImplemented in process and final inspections to visit customer requirements prepared test reports Designed and implemented FMEA (failure mode effects analysis) for products.Conducted APQP team to design: OPC& control plans according to QS9000 standardsSupervised preventive maintenance PM dep. analyzed tools& machines repair records
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Education
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1991 - 1995
Islamic Azad University
B,sc. Degree, Mechanical Engineering -
2008 - 2009
maple leaf college
Professional, mechanical design engineering -
1989 - 1991
Shahid Rajee Teacher Training University
Associate degree, industrial drafting
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