Faiz Safwan

Maintenance & Engineering Manager at Flexsys
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Contact Information
us****@****om
(386) 825-5501
Location
Greater Kuala Lumpur, MY
Languages
  • English -
  • Malay -

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Luiz Ventura

Faiz was part of my team as a Maintenance Engineer and C&SU Maintenance Support Leader. He always demonstrated very strong technical and interpersonal skills, and played a technical leadership role, providing support to maintenance technicians and to Operations, and collaborating with other engineers in the team. Something that always called my attention, besides his technical competence, was his integrity and serenity while dealing with the daily challenges of serving as a company representative in the mechanical completion process, during the C&SU of the units, and later during maintenance support of the first unit to operate in our envelope.

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Credentials

  • Vibration Analyst - Category II
    Vibration Institute
    Feb, 2014
    - Oct, 2024
  • Visual Welding Inspector
    TWI
    Feb, 2014
    - Oct, 2024
  • Steam Engineer – Grade 2
    Department of Safety & Health, Malaysia
    Dec, 2012
    - Oct, 2024
  • Coating Inspector - Level II
    NACE International, The Corrosion Society
    Oct, 2012
    - Oct, 2024
  • Level II Machinery Lubricant Analyst
    International Council for Machinery Lubrication (ICML)
    Oct, 2009
    - Oct, 2024
  • Authorised Gas Tester & Entry Supervisor for Confined Space
    National Institute of Occupational and Health (NIOSH) Malaysia

Experience

    • United States
    • Chemical Manufacturing
    • 200 - 300 Employee
    • Maintenance & Engineering Manager
      • Aug 2022 - Present

      Directing, managing, and leading multi-disciplined (Mechanical, Reliability, Automation, Electrical & Instrumentation) maintenance & engineering team. Developing, maintaining, and continually improving maintenance management system that covers the HSES, legal and corporate compliances on all the maintenance and engineering activities on Plants during operations and turnaround phases. Managing plants improvement/optimization projects. Directing, managing, and leading multi-disciplined (Mechanical, Reliability, Automation, Electrical & Instrumentation) maintenance & engineering team. Developing, maintaining, and continually improving maintenance management system that covers the HSES, legal and corporate compliances on all the maintenance and engineering activities on Plants during operations and turnaround phases. Managing plants improvement/optimization projects.

    • Saudi Arabia
    • Chemical Manufacturing
    • 700 & Above Employee
    • Maintenance Engineer, Ethyle Oxide & Derivatives
      • Sep 2016 - Jul 2022

      Maintenance Leader - Butyl Glycol Ether, Amines & Ethylene Oxide Plants• Provides technical expertise to plant Operation on troubleshooting and repair equipment and machineries.• Lead the work process for improvement project i.e through management of change on the critical equipment. • Provides engineering inputs to the Planner during work order package development using SAP for static and rotating equipment for day – to – day maintenance activities.• Lead/Focal point for the maintenance activities i.e pump and compressor overhauling work; besides mentoring junior engineers and technicians. • Provide technical inputs in setting up equipment reliability strategy (PPM/ CBM).• Coordinates predictive/preventative maintenance strategy implementation and ensuring its compliance with the set frequency and cost.• Identifies and resolves the reliability issues.• Supporting Reliability Engineer for addressing repairs for long-term reliability and root cause analysis/failure investigation.• Working with Engineering Department for any improvement and advanced troubleshooting.• Maintenance Repair/Overhaul Procedures focal point. • Integrating with Operations supporting plant startup procedures and activities.• Provide 24/7 support to plant Operation; on–call basis.• Provide technical input to develop turnaround job pack.• Appointed as Turnaround Execution Leader; being stakeholder during scheduling/planning stage; managing the turn – key contractor, vendors and OEMs.• Drive the safety culture by emphasizing/ implementing HSE program. • Integrating with Procurement and Warehouse for reviewing spare parts and its interchangeability record.• Participates in developing the maintenance budget to support the maintenance strategy.• Evaluating tenders and bids on technical aspects.• Liaise with the Contract Department in drafting new service contract and reviewing existing contracts. Show less

    • C&SU Leader (Maintenance Support) - Butyl Glycol Ether(BGE) Plant
      • Jun 2014 - Sep 2016

      Commissioning & Start Up Leader (Maintenance) - Butyl Glycol Ether (BGE) Plant (July 2014 - Sept. 2017)• Focal point for anything related to Maintenance within the plant i.e inspection philosophy, preventive maintenance set up, maintenance practice etc.• Member of mechanical completion acceptance committee for in evaluating work performance of the turnkey contractor. Verifying for equipment acceptance according to the standard and contract.• Lead inspection team on preservation of mechanical equipment i.e pumps, compressors, pressure vessels and heat exchangers prior commissioning stage.• Lead maintenance team in pre – commissioning activity i.e site inspection and walk down; Pre-start up Safety Review, LPP gap assessment, supporting the operation team.• Advice operation team and lead maintenance team during commissioning & start up stage.• Member of warranty team providing technical justification on the defects which submitted as warranty claim.• Involve in maintenance work procedure development. Show less

    • Utilities
    • 1 - 100 Employee
    • Senior Maintenance (Turbine) Engineer
      • Jun 2008 - Jun 2014

      Operate and Maintain 2 X 700 MW JEV Coal Fired Power Plant Steam turbine & its auxiliaries OEM : TOSHIBA Corp. • Set up maintenance philosophy and regime for mechanical equipments under Turbine Proper (TP) and Balance of Plant (BOP). • Perform all necessary planning, budgeting and cost control for the maintenance exercises. • Conduct tenders technical and commercial evaluation. • Plan and execute the maintenance regime based on Reliability Centered Maintenance (RCM) practices for rotating and static equipments for TP and BOP i.e Electrochlorination, Water Treatment & Waste Water Treatment Plant in accordance to the contractual obligations. • Take lead in emergency/ corrective maintenance job i.e Condenser tube leak, valves stuck and seized pumps rectification work. • Responsible as person-in-charge for outage jobs under turbine section i.e Main Cooling Water Pump & multi - stage Condensate Extraction Pump overhaul, Sea Water Pipe coating and cathodic protection inspection, Unfired Pressure Vessels inspection. • Carry out plant improvement project i.e installation vaccum dehydration unit onto Electrohydraulic Oil Tank for moisture removal and modification of stop gate by installing equalising valves to eliminate re-pumping work during culvert flooding. • Responsible as liaison person to authorised body i.e Department of Safety & Health (DOSH) during their routine plant visit / inspection especially on cranes and pressure vessels. • Take lead in root-cause-analysis & solution finding projects involving turbine section i.e issue of rapid increase of viscosity & sludge built up in Electrohydraulic oil and high rate of anti – oxidant additive depletion in Main Steam Turbine oil. • Maintain periodical reports on maintenance activities for top management, plant’s owner and relevant authorities. Show less

  • JOM – JT Joint Venture Sdn. Bhd.
    • Port Dickson, Negri Sembilan, Malaysia.
    • Resident Engineer, Turbine Section.
      • Dec 2007 - Jun 2008

      Erection and Commissioning 2 X 700 MW JEV Coal Fired Power Plant • Review the design/drawings/technical documents prepared by the turnkey contractor before its implementation • Monitor/supervise the erection works at site • Involve in the commissioning stage mainly rotating equipments, turbo machineries, valves, heat exchangers and hydraulic control system of TP and BOP Erection and Commissioning 2 X 700 MW JEV Coal Fired Power Plant • Review the design/drawings/technical documents prepared by the turnkey contractor before its implementation • Monitor/supervise the erection works at site • Involve in the commissioning stage mainly rotating equipments, turbo machineries, valves, heat exchangers and hydraulic control system of TP and BOP

Education

  • University of Nottingham
    Bachelor of Engineering (BEng), Mechanical Engineering
    2004 - 2007
  • Kolej MARA Seremban
    A - Level, Science
    2002 - 2004
  • Sek. Men. Sains Tun Syed Sheh Shahabudin
    Sijil Pelajaran Malaysia
    2000 - 2001

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