Ahmed Shahzad, BEng, CMRP
Mechanical Engineer - Maintenance at Aal Mir Group of Companies- Claim this Profile
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Bio
Experience
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Aal Mir Group of Companies
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United Arab Emirates
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Food & Beverages
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1 - 100 Employee
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Mechanical Engineer - Maintenance
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Apr 2019 - Present
Dubai, United Arab Emirates JOB SCOPE: Manage maintenance and engineering operation of company owned plant, facilities, fleet & utilities Total 50,000 sq.m area of warehouse facilities for FMCG / food products storage and distribution Ammonia refrigeration / chilled water plant & HVAC&R units of total 1500 TR capacity with Siemens PLC & SCADA based control system, MYCOM / HOWDEN screw compressors, EVAPCO condensers, Alfa Laval FCU units 200+ delivery and commercial vehicles fleet and material handling… Show more JOB SCOPE: Manage maintenance and engineering operation of company owned plant, facilities, fleet & utilities Total 50,000 sq.m area of warehouse facilities for FMCG / food products storage and distribution Ammonia refrigeration / chilled water plant & HVAC&R units of total 1500 TR capacity with Siemens PLC & SCADA based control system, MYCOM / HOWDEN screw compressors, EVAPCO condensers, Alfa Laval FCU units 200+ delivery and commercial vehicles fleet and material handling equipment from Toyota, ISUZU, Mitubisihi Fire fighting & alarm system installed at all facilities Stand-alone air-conditioning equipment at all facilities Electrical power distribution system installed at all facilities Water supply network at all facilities Emergency power diesel engines at all facilities Real estate assets of 200+ rental units JOB DESCRIPTION: Coordinate with stakeholders for safe and reliable operation of equipment ensuring QHSE policies compliance Develop and implement maintenance plans, schedules, checklists & procedures Supervise site work for critical equipment and operation Record and analyze maintenance data for troubleshooting, control and improvement plans Control financial aspect of maintenance section by analyzing and approving quotations, delivery notes & invoices etc. Manage spare parts procurement, consumption and stock levels Assist higher management in budget preparation and reduce expenditures by implementing energy saving plans, improving processes and negotiating with service providers and suppliers Coordinate with Govt. authorities and third party certifying bodies ensuring legal compliance related to facilities and equipment operation Manage service contracts (AMC) and performance evaluation of service providers Manage ISO 9001 Quality Management System requirements for maintenance section Manage in-house 15+ maintenance staff ensuring 24x7 availability Show less
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Al Ain Farms
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United Arab Emirates
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Food & Beverages
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400 - 500 Employee
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Junior Mechanical Engineer - Maintenance
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May 2016 - Apr 2019
Al Ain, Abu Dhabi, United Arab Emirates JOB SCOPE: Manage and execute operational and maintenance activities at food processing plant and utilities during assigned shift Dairy & Juice processing / pasteurization plant of 30,000 L/H capacity including Tetrapak, Alfa Laval, APV PHEs, Pumps, Homogenizers etc. Ammonia refrigeration / chilled water plant of 500 TR capacity including Vilter piston compressors, Evapco Condensers and Alfa Laval PHEs etc. Freon refrigeration / chilled water plant (02 stage) of more than 1500 TR… Show more JOB SCOPE: Manage and execute operational and maintenance activities at food processing plant and utilities during assigned shift Dairy & Juice processing / pasteurization plant of 30,000 L/H capacity including Tetrapak, Alfa Laval, APV PHEs, Pumps, Homogenizers etc. Ammonia refrigeration / chilled water plant of 500 TR capacity including Vilter piston compressors, Evapco Condensers and Alfa Laval PHEs etc. Freon refrigeration / chilled water plant (02 stage) of more than 1500 TR capacity including Carlyl screw compressors, Carrier air-cooled chillers with Siemes PLC based control system etc. Steam generation plant and supply system of 13.5 Ton capacity with Cochran fire tube boilers etc. Compressed air system with Atlas Copco screw air compressors GA 110, 90, 75 etc. Cold store, freezer and air-conditioning units maintaining upto -18 C temperatures Portable water storage, filtration, disinfection and supply system Electrical power distribution system at plant JOB DESCRIPTION: Coordinate with production department for scheduling operational and maintenance activities during shift ensuring production continuity Supervise and lead maintenance team of 2-3 persons executing maintenance activities during shift ensuring QHSE policies compliance Perform hands-on maintenance / repair jobs, troubleshoot problems and rectify the issues Prepare maintenance reports, update log books and perform root cause analysis for repetitive problems Maintain spare parts consumption, material inspection and stock level records Maintain and analyze utilities consumption records e.g electrical and water consumption etc. Verify and analyze utilities equipment operational parameters checklists Assist maintenance section incharge developing maintenance plans, schedules and budget Develop and implement maintenance procedures and checklists Maintain ISO IMS related documents and records Perform administrative tasks as assigned by maintenance section incharge Show less
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Fauji Fertilizer Company Limited
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Pakistan
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Chemical Manufacturing
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700 & Above Employee
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Management Trainee - Maintenance
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Oct 2014 - Oct 2015
Plantsite Mirpur Mathelo, Sindh, Pakistan JOB SCOPE: On-The-Job training for plant maintenance management (Mechanical Maintenance) at Ammonia-Urea fertilizer complex of 2200 MT Urea production capacity AREAS ASSIGNED: Urea production plant including reactor, stripper, prilling tower, steam turbines, piston pumps etc. Power plant of 31MW capacity icluding AEG-Kenis steam turbines, Solar Turbine gas turbine etc. Water cooling plant including induced draft industrial cooling towers, Worthington steam turbines, double… Show more JOB SCOPE: On-The-Job training for plant maintenance management (Mechanical Maintenance) at Ammonia-Urea fertilizer complex of 2200 MT Urea production capacity AREAS ASSIGNED: Urea production plant including reactor, stripper, prilling tower, steam turbines, piston pumps etc. Power plant of 31MW capacity icluding AEG-Kenis steam turbines, Solar Turbine gas turbine etc. Water cooling plant including induced draft industrial cooling towers, Worthington steam turbines, double suction centrifugal pumps etc. Water treatment plant including water clarifier, chemical pumps, agitators etc. JOB DESCRIPTION: Study operation and maintenance processes, procedures, reports and checklists for mechanical rotating and static equipment including steam turbine, gas turbines, pump, compressor, gearbox, piping, seals, conveyors, materials, fans etc. Assist maintenance engineer in day to day management of maintenance activities Supervise and lead maintenance staff for assigned maintenance jobs Prepare maintenance reports for assigned maintenance jobs MAJOR ASSIGNMENTS: Assisted maintenance engineer in management and supervision of major overhauling of 08 MW steam turbine during plant turnaorund / shutdown Assisted maintenance engineer in management and supervision of 15MW gas turbine engine replacement Assisted maintenance engineer in management and supervision of seasonal maintenance of industrial cooling tower equipment e.g fans, gear boxes, coupling etc. Assisted maintenance engineer in seasonal maintenance of water clarifier Independently led maintenance teams for non-critical machinery & equipment maintenance jobs including centrifugal pumps, piping, small steam turbines etc. Show less
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PepsiCo
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United States
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Food and Beverage Services
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700 & Above Employee
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Graduate Student Intern
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Jul 2013 - Aug 2013
Lahore, Punjab, Pakistan LEED Project Under Green Building concept, analyzed impact of roof insulation materials on power requirements for Air-Conditioning of offices building. Prepared reports and presented to management
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Education
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University of Engineering and Technology, Lahore
Bachelor's degree, Mechanical Engineering -
Punjab Group of colleges Gujranwala
FSc Intermediate, Pre-Engineering -
Govt.High School Wazirabad
Matriculation, Science