Engr. Iftikhar Ahmad
QC Manager ( Quality Control & Production) at AlQaryan Steel Company- Claim this Profile
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Urdu -
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Bio
Credentials
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ISO 45001: 2018 Occupational Health and Safety Management Systems Certified
IRCLASS Systems and Solutions Pvt. LtdMay, 2023- Nov, 2024 -
ISO 14001: 2015 Environmental Management Systems Certified
IRCLASS Systems and Solutions Pvt. LtdMar, 2023- Nov, 2024 -
PMI® Authorized PMP® Exam Prep (35 hours)
Anexas EuropeDec, 2021- Nov, 2024 -
Lean Six Sigma Black Belt ( LSSBB)
Anexas EuropeOct, 2021- Nov, 2024 -
Managing Safely ( IOSH)
TAFE ArabiaOct, 2021- Nov, 2024 -
Lean Six Green Belt Certification (LSSGB)
Anexas EuropeAug, 2021- Nov, 2024 -
Certified Quality & Operational Excellence Manager
Quality HUB IndiaApr, 2021- Nov, 2024 -
Certified Quality Cost Expert
Quality HUB IndiaApr, 2021- Nov, 2024 -
ISO 17025 Laboratory QMS & internal auditor
RICI CompanyJan, 2021- Nov, 2024 -
ISO 9001-2015 lead Auditor QMS ( Quality Management Systme)
TÜV NORD SPAIN (Cualicontrol)Jan, 2021- Nov, 2024 -
Welding inspection & quality control
Pakistan Institute of Engineering & applied SciencesAug, 2011- Nov, 2024 -
SQC ( statistical quality control)
TÜV NORD GROUPMay, 2016- Nov, 2024
Experience
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AlQaryan Steel Company
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Saudi Arabia
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Commercial and Service Industry Machinery Manufacturing
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1 - 100 Employee
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QC Manager ( Quality Control & Production)
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Apr 2016 - Present
• Evaluate and improve safety, training, quality practices, and operational processes in steel melt shop and hot rolling of long bar products • Maintain safe and reliable Melt shop and Rolling Mill systems while improving production rates, uptime efficiencies, yields, cost, and changeovers • Identify and correct safety hazards, and practices and procedures • Develop innovative solutions and best practices. Conduct equipment and process studies to support continuous improvement • Collect data to support continuous improvement analysis and process implementations • Investigate and recommend process, procedure, training or equipment needs to continually improve performance • Determine causes for deviation and recommend corrections • Provide reporting daily, weekly and monthly to document Mill performance against established key performance indicators • Work with Production department and shift managers to optimize personnel and process execution for consistent performance and continuous process improvement • Chaired safety and quality meetings while driving safety training and quality awareness. • Ensure that all in-house systems and procedures are updated, revised, and modified to meet the needs of customer satisfaction. • Respond to customer complaints putting in containment actions, full analysis, error proofing and implementing short-term and long-term countermeasures • Tracking products through the manufacturing process to guarantee that each part of the process is correct. • Performing detailed and recorded inspections of final products so the products are up to industry and company standards Show less
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SABIC
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Saudi Arabia
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Chemical Manufacturing
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700 & Above Employee
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QC section Supervisor ( Billet and Rebar)
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Jan 2014 - Dec 2015
Quality Planning, Policies Formulations, Records, Reporting & Database Liaison, Communications & Backup – Internal & External Audits Overall supervision of non-conformities, corrective action request & preventions. QA/QC Documentations & Database Supervision. Handling, Storage, Calibrations & Homologations of equipment and material in accordance with manufactures suggested procedures and relevant specifications. Quality Planning, Policies Formulations, Records, Reporting & Database Liaison, Communications & Backup – Internal & External Audits Overall supervision of non-conformities, corrective action request & preventions. QA/QC Documentations & Database Supervision. Handling, Storage, Calibrations & Homologations of equipment and material in accordance with manufactures suggested procedures and relevant specifications.
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Mukalla Iron & Steel
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Yemen
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QC Head
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Aug 2011 - Sep 2013
Mukalla Iron has a High Frequency Induction Furnace two units with capacity of 18MT each and CCM and holds a facility for the chemical testing of steel with state of art technology. Mukalla Iron is manufacturing steel billets ranging from 100 *100mm to 130*130mm. Responsibilities are as under Production planning and quality control. Execute and approve all laboratory investigations Provide leadership, management, evaluation and training to all employees Direct & execute the work activities Maintain quality report records Make list purchasing lab supplies or preparing ordering lists Attend meetings with Management over quality Responsible for the proper proceeding of shop floor. Resolved work problems and made necessary recommendations for improved production. Devised systems for better process control, efficient operations of machineries and proper control on material handling. Preparing quality manuals, procedure and work instruction, developing and writing statements of requirement, technical standard and specifications, developing and monitoring equipment calibration standard. Established work schedules to meet production schedules, Direct and coordinate plant operations within company policies and procedures. Establish and direct plant policies and procedures. Confer with department heads to ensure coordination of purchasing, production, and shipping. Show less
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Peoples Steel Mills Ltd
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Pakistan
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Industrial Machinery Manufacturing
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100 - 200 Employee
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QC Supervisor (Billet, long products)
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Jun 2009 - Jul 2011
Raw material evaluation and control of Refractory’s and consumables, in EAF & Billet Caster. Quality Control of Re bar's and coils. Product development in Flat- API / CR grades& long product (Rebar’s). Failure analysis, in the area of Melting, casting, Hot Rolling, Pickling and Cold Rolling. Investigation / recommendation for root cause analysis / corrective action etc. Melting, Casting and Blending Supervision of incoming scrap Raw material evaluation and control of Refractory’s and consumables, in EAF & Billet Caster. Quality Control of Re bar's and coils. Product development in Flat- API / CR grades& long product (Rebar’s). Failure analysis, in the area of Melting, casting, Hot Rolling, Pickling and Cold Rolling. Investigation / recommendation for root cause analysis / corrective action etc. Melting, Casting and Blending Supervision of incoming scrap
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Education
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Dawood University of Engineering and Technology
Bachelor of Engineering (B.E.), Metallurgical Engineering