Engr. Iftikhar Ahmad

QC Manager ( Quality Control & Production) at AlQaryan Steel Company
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Contact Information
us****@****om
(386) 825-5501
Location
Dammam 2nd Industrial City, Eastern, Saudi Arabia, SA
Languages
  • English -
  • Urdu -
  • Arabic -

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Credentials

  • ISO 45001: 2018 Occupational Health and Safety Management Systems Certified
    IRCLASS Systems and Solutions Pvt. Ltd
    May, 2023
    - Nov, 2024
  • ISO 14001: 2015 Environmental Management Systems Certified
    IRCLASS Systems and Solutions Pvt. Ltd
    Mar, 2023
    - Nov, 2024
  • PMI® Authorized PMP® Exam Prep (35 hours)
    Anexas Europe
    Dec, 2021
    - Nov, 2024
  • Lean Six Sigma Black Belt ( LSSBB)
    Anexas Europe
    Oct, 2021
    - Nov, 2024
  • Managing Safely ( IOSH)
    TAFE Arabia
    Oct, 2021
    - Nov, 2024
  • Lean Six Green Belt Certification (LSSGB)
    Anexas Europe
    Aug, 2021
    - Nov, 2024
  • Certified Quality & Operational Excellence Manager
    Quality HUB India
    Apr, 2021
    - Nov, 2024
  • Certified Quality Cost Expert
    Quality HUB India
    Apr, 2021
    - Nov, 2024
  • ISO 17025 Laboratory QMS & internal auditor
    RICI Company
    Jan, 2021
    - Nov, 2024
  • ISO 9001-2015 lead Auditor QMS ( Quality Management Systme)
    TÜV NORD SPAIN (Cualicontrol)
    Jan, 2021
    - Nov, 2024
  • Welding inspection & quality control
    Pakistan Institute of Engineering & applied Sciences
    Aug, 2011
    - Nov, 2024
  • SQC ( statistical quality control)
    TÜV NORD GROUP
    May, 2016
    - Nov, 2024

Experience

    • Saudi Arabia
    • Commercial and Service Industry Machinery Manufacturing
    • 1 - 100 Employee
    • QC Manager ( Quality Control & Production)
      • Apr 2016 - Present

      • Evaluate and improve safety, training, quality practices, and operational processes in steel melt shop and hot rolling of long bar products • Maintain safe and reliable Melt shop and Rolling Mill systems while improving production rates, uptime efficiencies, yields, cost, and changeovers • Identify and correct safety hazards, and practices and procedures • Develop innovative solutions and best practices. Conduct equipment and process studies to support continuous improvement • Collect data to support continuous improvement analysis and process implementations • Investigate and recommend process, procedure, training or equipment needs to continually improve performance • Determine causes for deviation and recommend corrections • Provide reporting daily, weekly and monthly to document Mill performance against established key performance indicators • Work with Production department and shift managers to optimize personnel and process execution for consistent performance and continuous process improvement • Chaired safety and quality meetings while driving safety training and quality awareness. • Ensure that all in-house systems and procedures are updated, revised, and modified to meet the needs of customer satisfaction. • Respond to customer complaints putting in containment actions, full analysis, error proofing and implementing short-term and long-term countermeasures • Tracking products through the manufacturing process to guarantee that each part of the process is correct. • Performing detailed and recorded inspections of final products so the products are up to industry and company standards Show less

    • Saudi Arabia
    • Chemical Manufacturing
    • 700 & Above Employee
    • QC section Supervisor ( Billet and Rebar)
      • Jan 2014 - Dec 2015

       Quality Planning, Policies Formulations, Records, Reporting & Database  Liaison, Communications & Backup – Internal & External Audits  Overall supervision of non-conformities, corrective action request & preventions.  QA/QC Documentations & Database Supervision.  Handling, Storage, Calibrations & Homologations of equipment and material in accordance with manufactures suggested procedures and relevant specifications.  Quality Planning, Policies Formulations, Records, Reporting & Database  Liaison, Communications & Backup – Internal & External Audits  Overall supervision of non-conformities, corrective action request & preventions.  QA/QC Documentations & Database Supervision.  Handling, Storage, Calibrations & Homologations of equipment and material in accordance with manufactures suggested procedures and relevant specifications.

    • QC Head
      • Aug 2011 - Sep 2013

      Mukalla Iron has a High Frequency Induction Furnace two units with capacity of 18MT each and CCM and holds a facility for the chemical testing of steel with state of art technology. Mukalla Iron is manufacturing steel billets ranging from 100 *100mm to 130*130mm. Responsibilities are as under  Production planning and quality control.  Execute and approve all laboratory investigations  Provide leadership, management, evaluation and training to all employees  Direct & execute the work activities  Maintain quality report records  Make list purchasing lab supplies or preparing ordering lists  Attend meetings with Management over quality  Responsible for the proper proceeding of shop floor.  Resolved work problems and made necessary recommendations for improved production.  Devised systems for better process control, efficient operations of machineries and proper control on material handling.  Preparing quality manuals, procedure and work instruction, developing and writing statements of requirement, technical standard and specifications, developing and monitoring equipment calibration standard.  Established work schedules to meet production schedules,  Direct and coordinate plant operations within company policies and procedures. Establish and direct plant policies and procedures.  Confer with department heads to ensure coordination of purchasing, production, and shipping. Show less

    • Pakistan
    • Industrial Machinery Manufacturing
    • 100 - 200 Employee
    • QC Supervisor (Billet, long products)
      • Jun 2009 - Jul 2011

       Raw material evaluation and control of Refractory’s and consumables, in EAF & Billet Caster. Quality Control of Re bar's and coils.  Product development in Flat- API / CR grades& long product (Rebar’s).  Failure analysis, in the area of Melting, casting, Hot Rolling, Pickling and Cold Rolling.  Investigation / recommendation for root cause analysis / corrective action etc.  Melting, Casting and Blending  Supervision of incoming scrap  Raw material evaluation and control of Refractory’s and consumables, in EAF & Billet Caster. Quality Control of Re bar's and coils.  Product development in Flat- API / CR grades& long product (Rebar’s).  Failure analysis, in the area of Melting, casting, Hot Rolling, Pickling and Cold Rolling.  Investigation / recommendation for root cause analysis / corrective action etc.  Melting, Casting and Blending  Supervision of incoming scrap

Education

  • Dawood University of Engineering and Technology
    Bachelor of Engineering (B.E.), Metallurgical Engineering
    2006 - 2010

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