Engr. Ehsan Ali

Production Manager at Pakitex Boards Pvt Ltd
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Contact Information
us****@****om
(386) 825-5501
Location
PK

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ASHFAQUE AHMED

I rarely come across real talents who stand out like Ehsan Ali. I had the pleasure of working with him for three years in Steel sector. Ehsan’s ability to handle multiple projects was unlike any I’ve seen before and made a dramatic increase in the productivity level of company. No matter how tense a situation, ehsan made sure everyone left with a smile. As a team member or a leader, He earns my highest recommendation.

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Experience

    • Pakistan
    • Wholesale Building Materials
    • 100 - 200 Employee
    • Production Manager
      • Nov 2021 - Present

      Working as a Manager Production Planning and Material Controlling for Plywood Section and Doorskin Sections. Closely monitoring the Manufacturing operations of Peelers, Automatic Heat Treatment Dryers , Presess and Most advanced machines. Leading SAP implementation project S4Hana as Power User Production Planning. Involved in Raw Material Planning, Finished Goods Planning and warehousing operations. Involved in Production capacity Enhancement projects to achieve the targets based on Monthly forecast. Responsible for making Production plans and execute them timely . Monitoring raw materials consumptions and based on the minimum and maximum reorder levels intimating Supply Chain section for procurement.

    • United Kingdom
    • Automotive
    • 1 - 100 Employee
    • Production Planning Manager
      • Aug 2020 - Nov 2021

      - Prepare monthly production plan received from Atlas Honda and other companies and making workplan detailing all tasks and when they should be completed by to meet predicted completion date based on available sales forecast . -Directly involved in the planning of Imported Chemicals of Semi Bright Nickle, Bright Nickle, Nickle Electrodes plates, Chrome plating, jig insulation making and rectifiers. -Plan to achieve approved monthly production plan. Coordinate with the Material management department in issuing raw and packing material as per requirement. -Raise requisition for the issuance of consumables, raw, and packing material through PP. Production schedule Plan to achieve standard production and batch yield through efficient utilization of resources. - Record all production data in SAP and prepare reports within target time and date. Prepare and issue all production-related information reports daily, weekly, monthly through SAP. -Plan and coordinate with Maintenance Coordinator for the preventive and breakdown repair and maintenance of manufacturing and production machinery. -Reconcile all manufactured batches with achieved production and provide the reason for variance. -Coordinate with the procurement department for supply of the required consumable, raw, and packing material to achieved an approved production plan. -Work on process improvement to achieve higher efficiency and reduce line wastage. Plan Line clearance after completion of every batch as per the standard operating method. Plans engineering changes to ensure that instructions are clear and complied with.

    • Automotive
    • 100 - 200 Employee
    • Production Lead
      • Feb 2018 - Jul 2020

      Hi Tech Alloy Wheels Limited (A LOADS Group Company) is regarded as the first ever alloy wheel manufacturing plant of Pakistan. The complete Plant was imported from ROH Australia but understanding the requirement of OEM and latest technology Hi Tech showed interest in taking technical assistance from HANDS Corporation Korea. The company also contacted Shinwoo Costech another Korean company which is regarded as specialist in Alloy wheel machine assembling and Painting Line. Hi Tech aims to manufacture 1 million alloy wheels annually and will supply the wheels to OEM, KIA, Indus Motors, Honda and others. Job Description  Monitoring and controlling machine Installation activities as Team Leader Heat Treatment with Shinwoo Costech and involved in project inventory control management for the plant assembly unit.  Involved in machine maintenance especially monitoring inspection of testing equipment maintenance that brought from ROH Automotive.  Responsible for making SOP's for Production line and conforming it Quality standards set by OEM  Responsible for Quality Control and Quality Assurance  Managing the installation manpower and heavy machinery equipment accordingly and responsible for developing SOPs of production processes and System.  Understanding the production processes of alloy wheel manufacturing from Korean Production experts. Studying the drawings of Assembly Parts and machine equipment.

    • Pakistan
    • Wholesale Building Materials
    • 200 - 300 Employee
    • Sr Production & Planning Engineer
      • Nov 2016 - Feb 2018

      Leading Steel Meltshop Department as a Power user for Production Planning Module implemeting SAP S4 HANA by EY. Also involved in Planning of raw materials especially the import items on the basis of their per ton consumption and plan accordingly against the lead time of materials.Involved in continuously monitoring stock status with minimum and maximum stock level and coordinate with Supply chain team for procurement. To make sure smooth production with out any shortage of local and import raw materials. Involved in drafting Production Reports , Consumption Reports , Delay Reports and Stock Reports. To Coordinate with Production team on daily basis for production plans and targets.

    • Production Engineer
      • Nov 2013 - Oct 2016

      Started off my career as a Trainee Engineer at Agha Steel Industries at Electric Arc Furnace(EBT type) which is the largest steel manufacturing furnace of Pakistan producing different grades of steel with highest accuracy. Had a very good exposure of engineering knowledge and practical work. I was working as a shift in charge and was responsible for producing quality steel having met the client's requirements conforming all the trace elements in ranges. Responsible for producing efficient steel that suits both the standards and the economical scale.

Education

  • NED University of Engineering and Technology
    Masters in Engineering and Management, Quality Control Specialization
    2016 - 2020
  • Earnest and Young
    SAP PRODUCTION PLANNING, Power User PP
    2017 - 2019
  • Dawood University of Engineering and Technology
    B.E, Metallurgical and Materials
    2009 - 2012

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