Experience

Calderys

• France
• Mining
• 700 & Above Employee

• Multi-sites Quality Control Manager MA/SCF sites

  • Feb 2023 - Present

  Responsibilities: *Ensuring the manufacturing production lines run smoothly and generate a consistently suitable output of products that set standards of quality, reliability, and performance. *Setting and implementing internal/external quality requirements to ensure company products/services meet customer expectations. *Ensuring continuous manufacturing process improvement for higher-quality goods. Main Tasks: • Defining quality & control procedures, associated documentation and ensuring appropriate implementation on each site of my perimeter • Managing in-process and finished product inspections and ensuring they are managed on each site • Conceiving, improving and reviewing products and processes new specifications • Maintaining effective collaboration with Quality local teams for quality improvement and opportunities identification • Maintaining effective cooperation and communication with different markets segments,production, sales and purchasing (global/local) departments • Defining relevant monitoring indicators to ensure production and QC improvement • Analyzing deviations recorded by Production/quality. • Deploying an improvement plan at site level to tackle the head of pareto. • Managing Supplier performance by controlling/inspecting raw material delivery and tracking supplier non conformities compliance • Analysing customer complaints (quality) and propose associated corrective actions for repeated failures or unreliability of quality, if necessary, in collaboration with S&T. • Liaising with customers, auditors, and ensuring the execution of corrective action and compliance with customers' specifications. • Performing internal audits upon management request, after customer complaints or major issues. • Managing quality teams at each site to ensure procedures and standards implementation and data system management • Offering support to the local teams and giving instructions according to the global guidelines and KPI.



Imerys

• France
• Mining
• 700 & Above Employee

• Multi-sites Quality Control Manager MA/SCF sites

  • Jul 2022 - Jan 2023

  Responsibilities: *Ensuring the manufacturing production lines run smoothly and generate a consistently suitable output of products that set standards of quality, reliability, and performance. *Setting and implementing internal/external quality requirements to ensure company products/services meet customer expectations. *Ensuring continuous manufacturing process improvement for higher-quality goods. Main Tasks: • Defining quality & control procedures, associated documentation and ensuring appropriate implementation on each site of my perimeter • Managing in-process and finished product inspections and ensuring they are managed on each site • Conceiving, improving and reviewing products and processes new specifications • Maintaining effective collaboration with Quality local teams for quality improvement and opportunities identification • Maintaining effective cooperation and communication with different markets segments,production, sales and purchasing (global/local) departments • Defining relevant monitoring indicators to ensure production and QC improvement • Analyzing deviations recorded by Production/quality. • Deploying an improvement plan at site level to tackle the head of pareto. • Managing Supplier performance by controlling/inspecting raw material delivery and tracking supplier non conformities compliance • Analysing customer complaints (quality) and propose associated corrective actions for repeated failures or unreliability of quality, if necessary, in collaboration with S&T. • Liaising with customers, auditors, and ensuring the execution of corrective action and compliance with customers' specifications. • Performing internal audits upon management request, after customer complaints or major issues. • Managing quality teams at each site to ensure procedures and standards implementation and data system management • Offering support to the local teams and giving instructions according to the global guidelines and KPI.



KSM Castings Group

• Germany
• Motor Vehicle Manufacturing
• 200 - 300 Employee

• Process Engineer

  • Jul 2021 - Jun 2022

  The main responsibilities were: *Development of processes for new projects in accordance with project management guidelines *Documentation and reporting of the quality status *Planning of tool changes *Supporting the plant's planning with the recording and the analysis of the trouble spots *Coordinating between the different departments *Coordination with customers The main responsibilities were: *Development of processes for new projects in accordance with project management guidelines *Documentation and reporting of the quality status *Planning of tool changes *Supporting the plant's planning with the recording and the analysis of the trouble spots *Coordinating between the different departments *Coordination with customers



Ford Motor Company

• United States
• Motor Vehicle Manufacturing
• 700 & Above Employee

• Research Engineer at Ford research center in Aachen

  • Oct 2016 - Oct 2019

  Together with the foundry institute (GI) at RWTH Aachen University, I worked on a PhD project involving the aluminium castings in car bodies' structures. The main responsibilities were: * Metallurgical investigations of aluminium casting materials * Coordination of laboratory tests, material data analysis, technical discussions * Determination of the influencing factors of the die casting process via a cost study * Design of experiments. * Investigation of various casting processes * Testing of potential joining methods. * Development of new alloys



RLE INTERNATIONAL Group

• Cologne Area, Germany

• Materials Engineer in the Metallic materials department at Ford motor company

  • Nov 2014 - Sep 2016

  The main responsibilities were: *Support of the sheet metal source approval process. *Handle all Ford processes to conduct and document the source approval packages. *Project organization and tracking, coordination of lab testing, in-depth material data analysis, technical manufacturing process discussions, and line walks. *Confirmation of compliance with environmental regulations and performance requirements of approved materials. *Support senior material engineer for sheet metal. *Coordinate or carry out technical metallurgical investigations into all areas of performance of metallic materials. *Liaise with technicians and others on all aspects of testing including specimen preparation for testing and investigation.



SMS Meer

• Master Thesis Student

  • Aug 2013 - Mar 2014

  There are various computational equations for the calculation of the required forming force for the radial forging process. In industrial applications, however, the calculated forces deviate from the measured forces. This is either due to different tool geometries, or to different materials used. The aim of this work was to systematically investigate the influence of the forming parameters as well as the tool geometry on the forming force that has to be delivered by the radial forging machine SMX (manufactured by SMS Meer).



Institut für Metallkunde und Metallphysik, RWTH

• Student researcher

  • May 2012 - Jul 2013

  The main tasks of the job were to prepare the different types of magnesium alloys’ samples starting from grinding, mechanical polishing, electro-polishing, Etching and Electron back scatter diffraction measurements (EBSD). The main tasks of the job were to prepare the different types of magnesium alloys’ samples starting from grinding, mechanical polishing, electro-polishing, Etching and Electron back scatter diffraction measurements (EBSD).



The German University in Cairo

• Egypt
• Higher Education
• 700 & Above Employee

• Junior teaching assistant

  • Oct 2010 - Jun 2011

  Worked as a junior lab assistant for the materials II Lab and the introduction to materials course. The main tasks were to conduct, prepare and explain the experiments for the junior students. Worked as a junior lab assistant for the materials II Lab and the introduction to materials course. The main tasks were to conduct, prepare and explain the experiments for the junior students.