Dhanesh Vijayan

Mechanical Engineer at Gulf Aluminium Rolling Mill B.S.C. (c) - GARMCO
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Contact Information
us****@****om
(386) 825-5501
Location
Manama, Capital Governorate, Bahrain, BH
Languages
  • English Professional working proficiency
  • Hindi Professional working proficiency
  • Malayalam Limited working proficiency
  • Marathi Limited working proficiency
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Credentials

  • Six Sigma and Lean: Foundations and Principles
    Skillsoft
    Sep, 2022
    - Sep, 2024
  • Excel: VLOOKUP and XLOOKUP for Beginners
    LinkedIn
    Jul, 2022
    - Sep, 2024
  • Connecting with the Internet of Things
    Skillsoft
    Mar, 2022
    - Sep, 2024
  • Driving Change: A Playbook of Best Practices for a Digital Transformation
    Skillsoft
    Mar, 2022
    - Sep, 2024
  • National Convention on Quality Concepts
    Quality Circle Forum of India HQ
    Sep, 2020
    - Sep, 2024
  • Certified Internal Auditor IMS
    TUV India Pvt. Ltd.
    Jun, 2020
    - Sep, 2024
  • Process Improvement
    Harvard Business Publishing
    Mar, 2020
    - Sep, 2024
  • Enabling Business Process Improvement
    Skillsoft
    Feb, 2020
    - Sep, 2024
  • IMS ( 50001 Energy Management Systems )Certified Internal Auditor
    Bureau Veritas Group
    Dec, 2015
    - Sep, 2024
  • License for Engineer
    The Council for Regulating the Practice of Engineering Professions (CRPEP)
    May, 2023
    - Sep, 2024

Experience

  • Gulf Aluminium Rolling Mill B.S.C. (c) - GARMCO
    • Bahrain
    • Mining
    • 200 - 300 Employee
    • Mechanical Engineer
      • Oct 2022 - Present

      Mechanical Maintenance of Cold Rolling Mills ( 4 Hi- Hitachi & Demag ), Finishing Lines ( Cut to Length , Tension Levelling ,Slitters) , Annealing Furnaces & Foil Mill Section with Utilities. Mechanical Maintenance of Cold Rolling Mills ( 4 Hi- Hitachi & Demag ), Finishing Lines ( Cut to Length , Tension Levelling ,Slitters) , Annealing Furnaces & Foil Mill Section with Utilities.

  • JSW Steel
    • India
    • Mining
    • 700 & Above Employee
    • Manager
      • Oct 2021 - Jan 2023

      Responsible for Maintenance of:-> 6 Hi Mill (Hitachi )> 6 Hi Mill ( CMI )> 4 Hi Mill ( Innocenti , Italy )> 4 Hi Skin Pass Mill ( Demag )> Roll Grinding Machines (4 no’s- Waldrich , Naxos Union ) > Utilities ( Atlas Copco Compressors & Cooling Tower )> Departmental Coordinator for IMS , Certified Internal Auditor.> Team Member for prestigious Indian Green Manufacturing Challenge Award> Hydraulics & Pneumatic System Troubleshooting.> Develop PM Schedule for all the equipments.> Train and Develop Subordinates > Dupont Safety Implementation ( Contractor Safety Management ) Divisional Implementation Committee Member.> Plant Safety Audits.> Condition Monitoring.> Breakdown Analysis.> KAIZEN / TPM Implementation.> CAPEX / OPEX Budget Preparation.> Quality Circle Participation. Show less

    • Deputy Manager
      • Apr 2018 - Oct 2021

      General Shift incharge at Cold Rolling Mill Complex ,Responsible for Maintenance of Two 6 Hi , one 4 Hi, one 4 Hi Skin Pass Mill, four Roll Grinding Machines • Team Member for Upgradation of Continuous Pickling Line- Line Speed Enhanced, Modifications in Upper Pass Line to process 4mm thickness sheet, earlier it was restricted to 3 mm & time saved in each coil processing is 2 mins, resulting in improved line productivity .• Adoption of DuPont Methodology towards in Plant Housekeeping & Safety Status.• Miscellaneous Improvement initiatives in SPICE+ Framework towards Functionality Upgradation & Operational Convenience & Sustainability.• Significant improvement in Line Breakdown status , thus Enhancing Availability & Productivity towards Enhancement of Line Production levels , Material Yield & Product Quality.• Show less

    • Assistant Manager
      • Apr 2014 - Mar 2018

      Mechanical Maintenance of Cold Rolling Mill Complex , 1.Shift Incharge at Continuous Galvanising Line ,had taken lead in various projects (5s and Cost Saving) such as succesfull errection and commissioning of cut to length lines , various inhouse upgradations .2. Complete Maintenance of continous galvanising line and part of major upgradation of the line to process 1350 mm width coil and also increasing furnace capacity to 40TPH . • Furnace Modification resulting in Propane Consumption Reduction from 17 Kg/Ton to 15 Kg/ Ton , Energy Saving 5760 Million KCal per Annum( Rs.132 Lakhs) • Modified Hot Brdile Roll Assembly Installed for better strip coating quality and supporting furnace tension & reducing side tracks from furnace.4.Planning for various capital and scheduled shutdown jobs.5.Manpower management ,well versed with handling large teams and strive for innovation with reduction in maintenance cost.6. Certified IMS internal auditor.7.Responsible for IMS audit and preparing various audit documents .8.Responsible for inventory management , breakdown and predictive maintenance . Show less

    • Junior Manager
      • Jan 2012 - Mar 2014

      Unit Incharge Mechanical Maintenance of Service Center Responsible for Maintenance of Four CR / GP Slitter Lines and Two Cut To Length Lines .• Handling a team of 20 professionals.• Installation & Commissioning of M/s Dongbang, S.Korea make High Speed Cut to Length Line for processing Color Coated Sheets .• Procurement of High Precision Slitter Head Assembly for GP/ CR Slitters.• Upgradation of Cut to Length Line No 3 - Old obsolete design Flying Shear unit upgraded with M/s Godrej & Boyce make Shear Unit .• Slitter No 3 Complete Manual Hydraulic Valves changed to Solenoid operated Hydraulic Valves , valve stand. Show less

    • Jr Mgr-Mechanical Maintenance
      • Mar 2011 - Dec 2011

      Looking after Complete maintenance of Cold Rolling Mill Complex,which comprises of a 6 Hi Cold Rolling Mill,Two Continuous Galvanizing Lines,Pickling Line and Finishing Lines.Preparation of monthly preventive maintenance plan .Attending breakdowns,Planning and Maintaining Inventories ,Developing vendors and dealing with them on technical grounds ,Preparing ISO documents

  • Lloyds Steel Industries Ltd
    • Project Engineer
      • Jun 2009 - Feb 2011

      Team Member for 250 TPH Re-Heating Furnace project • Cross Country Pipeline for Coke Oven Gas , HP & LP Steam, Oxygen , DM Water Team Member for 250 TPH Re-Heating Furnace project • Cross Country Pipeline for Coke Oven Gas , HP & LP Steam, Oxygen , DM Water

  • MSP Steel
    • India
    • Mining
    • 400 - 500 Employee
    • Graduate Engineering Trainee
      • Jan 2009 - May 2009

      Graduate Engineering Trainee at Raw Material Handling Plant, This is specialized in producing D.R.I (Direct Reduced Iron) and Manufacturing TMT Bars. Graduate Engineering Trainee at Raw Material Handling Plant, This is specialized in producing D.R.I (Direct Reduced Iron) and Manufacturing TMT Bars.

Education

  • Indian School of Business
    future fit leader, Organizational Leadership
    2019 - 2019
  • Dr.Babasaheb College of Engineering Reseach and Technology,Wanadongiri(Nagpur)
    Master of Business Administration (M.B.A.), Operations Management and Supervision and Marketing Management
    2012 - 2014
  • Rajiv Gandhi Engg College of Research and Technology
    Bachelor of Engineering (B.E.), Mechanical Engineering
    2004 - 2008
  • Bhavan's Lloyds Vidya Niketan
    High School, High School/Secondary Diplomas and Certificates
    1995 - 2002

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