Dhananjayan Balaji

Quality Assurance Manager at Standex Electronics
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Contact Information
us****@****om
(386) 825-5501
Location
Chennai, Tamil Nadu, India, IN

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Experience

    • United States
    • Appliances, Electrical, and Electronics Manufacturing
    • 1 - 100 Employee
    • Quality Assurance Manager
      • Oct 2018 - Present

      Quality manager Responsible for overall Quality Function Quality manager Responsible for overall Quality Function

    • Germany
    • Motor Vehicle Manufacturing
    • 700 & Above Employee
    • Assistant Manager
      • Aug 2014 - Oct 2018

      Assistant manager Lead Supplier Quality and Incoming Quality Hands on Experience in Handling ECU ,Electronic Assemblies ,Wiring harness ,PCB boards ,PCBA and Electronic commodity, Process Knowledge and Good exposure in resolving electronic part failures , Handled various Automotive customer and resolved Customer complaints, Visited Most Automotive Customer for the analysis and problem solving . For Process bench marking and develop knowledge visited China , Japan, Germany and Ireland (suppliers and Subsidiaries) VDA 6.3 Audit carried out at all the suppliers . Show less

    • India
    • Mechanical Or Industrial Engineering
    • 700 & Above Employee
    • Sr.Engineer - Validation & verification , supplier quality
      • Jun 2011 - Jul 2014

      Hardware & Software Verification and Validation of different type of Systems and Boards. Preparation of test plan w.r.t product requirement specification and executing the test cases. Preparation of test reports. Validation of hardware via EMC equipment Experience in Defect Tracking Bug reporting through Clear NCR process and analysis of the root cause and closing the bugs after retest. Software Testing Experience in electronics hardware assembly Error simulation testing. Endurance testing. Automation testing. Involved in Environmental tests. process to resolve and fix the issues found during the testing Customer complaint registration and resolving the problem Handling Customer complaints and prepare the “QC story" Inspection and Quality improvement at vendor end, Development of new supplier and components with Vendor approval, Qualification, Evaluation and Rating. Controlling supplier PPM by Daily reviewing the rejections. Getting corrective action from the supplier by raising NCR's & CAPA. Giving feedback to the supplier by sending supplier PPM Responsible for Preparation of Annual supplier audit and development plan and ensuring timely completion of the same. Work across all departments to resolve issues and identify practical solutions Participate in CFT meeting for quality issue. Visited more than 100 customer sites for the field validation Identify the supplier capability & requirement & arrange for in-house & as well as on-site trainings like Problem solving, SPC, 6S., PPAP, APQP, ISO/TS awareness etc for suppliers. Show less

    • Switzerland
    • Automation Machinery Manufacturing
    • 700 & Above Employee
    • Engineer - quality
      • Aug 2010 - May 2011

      Involving Final Quality Control activities like, Monitoring In-house PPM, In-house corrective actions and closure monitoring. Verifying and implementing the Corrective action given by production. Conducting online meeting for Major Non-conformance and preventing from re occurrence. Co-coordinator for implementing the 5S, Kaizen and other continuous improvement activities. Ownership and reporting on all quality issues associated with suppliers Participate in key supplier monitoring processes which include: Supplier Audits and technical assessments and Supplier Corrective Actions. Liaising with the Manufacturing and Quality Engineers in the Business Units, in assessing and addressing material quality issues. nsure that proper control plans are in place for changes in the new parts, changes in old parts and change to the supplier process. Ensure effectiveness of supplier root cause analysis and corrective actions. Track supplier performance on schedule and quality. Collecting Measure of Performance for every month and monitoring its trends and focusing to the top management and monitoring the action points . Show less

    • India
    • Appliances, Electrical, and Electronics Manufacturing
    • 700 & Above Employee
    • Engineer - quality
      • Jul 2008 - Jul 2010

      One of the member of management representative team and facing as a auditee during customer as well as regulatory audits. Conducting Quality System functions including MRB Meeting, Internal/External Audits. Follow up on the action points of each Management Meeting and monitoring their closure and projecting to the MR. Review the Quality objective for its adequacy, suitability and Improvement. Collecting Measure of Performance for every month and monitoring its trends and focusing to the top management and monitoring the action points . Playing a member in reviewing the Quality system procedure of QMS according to quality objective as well as for its adequacy, suitability and Improvement. Coordinating during customer audit as a auditee and preparing summary points for communication. Co-coordinator for implementing the 5S, Kaizen and other continuous improvement activities. Collecting and reviewing of new product related documents like Drawings, Samples, and Special Instructions from customer and documenting it in ISO/TS 16949:2002 formats. Initial APQP Planning, Execution and maintaining the related APQP & PPAP to Ford Motors India as LEVEL-5 document. Preparation of comparison study for the new drawings with the existing drawings whenever engineering change has been initiated from customer. Doing Optimization activities like, Wire length optimization in the Shop Floor. Preparation of Bill of Materials (BOM)/ First Article Inspection Report (FAIR) with the sufficient Customer consigned Inputs & Requirements. Involving Final Quality Control activities like, Monitoring In-house PPM, In-house corrective actions and closure monitoring. Verifying and implementing the Corrective action given by production. Conducting online meeting for Major Non-conformance and preventing from re occurrence. Monitoring the “Patrol Inspection” activities like, Process flow monitoring, In- process rejections and handling non-conformances. Show less

Education

  • Thirumalai engineering college
    Bachelor of Engineering (B.E.), Electrical & Electronics

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