Deepadarshan Rao

Senior Engineering Manager at Merck India
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Contact Information
us****@****om
(386) 825-5501
Location
Bangalore Urban, Karnataka, India, IN

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Experience

    • India
    • Pharmaceutical Manufacturing
    • 200 - 300 Employee
    • Senior Engineering Manager
      • Sep 2018 - Present

      CapEx & OpEx – Costing and Budgeting of respective functional area CapEx project strategy, Concept proposal, design and execution as per timelines to meet the production & capitalization targets for respective financial years. Responsible for civil/office infrastructure construction and maintenance for entire site. Responsible for various projects and maintenance across the site. Awareness with capable to ensure documentation related to AM & PM, URS, DQ, IQ, OQ, PQ etc. Interfacing with approving authorities and coordinating with consultants. Managing major modification & maintenance activities related to functional area and equipment including planning, execution, calibration, qualification, and validation in coordination with user. Monitoring and controlling consumption of utilities like electrical energy, water, diesel etc. conducting periodic self - inspections and third-party audits as appropriate.Train and develop team to perform regular AM and PM activities. Train & Engauge team to adopt LEAN SIX SIGMA concepts. Scale up plant – Overall responsible for setting up the fully automated plant for bulk scale production of speciality and fine chemicals which included modification of existing building, process and utility equipment along with upstream and downstream equipment used for different unit operations like filtration, drying, distillation crystallization etc. WH expansion – Setting up new cold storages, racking systems, mezzanine floors, material handling equipment to optimize the space. Expansion & Automation of R&D, Kilo labs & pilot plant – Established fully automated glass reactor systems with TCU and other downstream equipment. Hazard evaluation labs which includes RC1, DSC etc. At present working on setting up of new brown field project which will have fully automated continuous fixed bed flow reactors for production of deuterated methanol, DMSO – D6, CdCl3 and production of H2, D2 gas along with cylinder filling facility. Show less

    • India
    • Chemical Manufacturing
    • 200 - 300 Employee
    • Deputy Project Manager
      • Mar 2015 - Sep 2018

      Preparation of CapEx project concept to meet the company’s requirement Preparation of Budget for the concept developed Preparation of Project report along with concept and budget for management approval Preparation of details projects schedule and tracking to avoid delays Statutory clearances like KIADB, Factory inspectorate, KSPCB, Electrical inspectorate, BESCOM, Fire department etc Responsible for Basic and detailed engineering like, PFD, P&ID, sizing and selection of process and utility equipment, instruments, preparation of layouts, piping design etc Collecting the offer, technical evaluation, Bid comparison and CAPEX preparation Responsible for work execution at site as per the design and commissioning Green field projects Malur – Setting up of new factory with required equipment of process and utility to produced 800 Tons/months of silicon products which is mainly used in textile/garment industries R&D center - Established New R&D facility at Resils Bommsandra unit having 8000 Sq ft built up area with all required equipment/instruments Worked on Brown field project at Resil Bommasandra unit having 30000 Sq ft built up area for production expansion and R&D center Show less

    • Senior Project Engineer
      • Mar 2010 - Dec 2014

      Worked as onsite engineer in Proctor & Gamble Baddi, HP, India & Trained on “sanitary design requirements” at P&G China. Played active part in preparation of PFD, P &ID for proposals. Understanding of Customer Specs in all aspects in required (including Testing, Quality, Instrumentation and Engineering) Knowledge on Equipment sizing, heat load calculations, Pressure drop calculations, pump & line sizing, instrument & equipment data sheets etc Develop the contract-stage schedule for awarded projects based on the contract project schedule, project strategy and based on contract requirements using Microsoft Project software Responsible for all internal communication across the team related to the project. (Quality, Engineering, Project Scheduling, Documentation, Management, Instrumentation) Support the team of few Project engineer’s to draft Plot Plan, Inspection Plans, Piping Specs, Piping design, Equipment design, according to customer project specifications Attend project Kick Off meetings, Coordination Meetings, P &ID review meetings, Plot Plan finalization along with Interconnecting Piping layout Review Project involved #Hot DI storage & distribution system for skin care department at Proctor & Gamble Baddi # Ozonated water generation system & distribution at Proctor & Gamble Baddi #Bottle filling facility at Fruity beverage Chennai #Liquid system for fabric & home care at Proctor & Gamble Mandideep #Capacity increasing project 3.O (Paddle mixer) at fabric & Home care P&G Baddi # Rangoli - Expansion at Cadbury India Ltd (Pune) for chocolate making plant. (Includes Kitchen, shell molding & Utilities) #Capacity increasing project for dish wash - Personal & Home care division HUL Uttar Pradesh Show less

    • India
    • 1 - 100 Employee
    • Process Engineer
      • Feb 2008 - Mar 2010

      Assist the Maintenance team in providing the desired level of engineering services to ensure proper functioning of all plant equipment. Trouble shooting of chemical unit operations & process equipments. Interdepartmental co-ordination for cordial work atmosphere. Experience in handling of different reactors, LLE, distillation column, FBD, crystallizer, vacuum pump, heat exchangers, filters, pumps, steam jet ejectors Projectinvolved Crystallization system: Increasing the capacity by the installing the crystallizer & its utility Condensation system for Triclosion plant: Piping for collection of condensate from all reactors, condensate receiving sump & transfer pump design & return piping Show less

    • Production Engineer
      • Jul 2006 - Jul 2007

      Responsibilities held: Monitoring process performance. Process & Production planning. Achieving production target of 120tonnes/day of Crumb Rubber Modified Bitumen. Experience in Quality control, storage, dispatch, documentation On deputation worked in Bahrain Asphalts, Bahrain. Commissioning of the plant Trouble shooting of chemical, unit operations & process equipment Setting up of laboratory & quality testing R&D done on CRMB for Bahrain bitumen Prepared quality specifications based on R&D for Kingdom of Bahrain that has been approved by government of Bahrain Show less

Education

  • Bapuji Institute of Engineering & Technology, DAVANAGERE
    Bachelor of Engineering - BE, Chemical Engineering
    2003 - 2006
  • Karnataka (Govt.) Polytechnic, Mangalore
    Diploma of Education, Chemical Engineering
    2000 - 2003

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