Darpan Shah
Manufacturing Engineering Leader at CUMMINS TECHNOLOGIES INDIA LIMITED- Claim this Profile
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Bio
Experience
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CUMMINS TECHNOLOGIES INDIA LIMITED
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India
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Automotive
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500 - 600 Employee
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Manufacturing Engineering Leader
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Dec 2022 - Present
Dewas, Madhya Pradesh, India Deputy General manager (DGM) - Manufacturing Engineering leader- Assembly and Testing - Awarded “Excellence in Digital Manufacturing – Large category” as a runner up by “Super Shop floor awards” By “The Machinist magazine” part of Times of India Group. - Leading the Industry 4.0 implementation at Plant level in manufacturing, supply chain and plant infrastructure level. - Implemented a scalable universal platform “IGNITION” to integrate SCADA, IIOT & MES systems. -… Show more Deputy General manager (DGM) - Manufacturing Engineering leader- Assembly and Testing - Awarded “Excellence in Digital Manufacturing – Large category” as a runner up by “Super Shop floor awards” By “The Machinist magazine” part of Times of India Group. - Leading the Industry 4.0 implementation at Plant level in manufacturing, supply chain and plant infrastructure level. - Implemented a scalable universal platform “IGNITION” to integrate SCADA, IIOT & MES systems. - Strategized BU level Digital Manufacturing implementation footprint across all functions. - Implemented IIOT solutions for CBM (Condition based monitoring) to monitor bottlenecks and CTQ stations, to ensure improved uptime and predictive maintenance at machine level. - Advance technologies introduction such as 3D printing to facilitate faster implementation of jigs and fixtures for NPI’s. - Auto OEE monitoring for all assembly lines in real time manner through Kepware integration and overall architecture design. - Improved Productivity by 10% across all assembly lines by eliminating NVA and optimizing workflow thru VSM activities. - Cobot implementation for auto inspection application to comply 100% with Customer specific requirements. - Identified additional revenue generating opportunities by demonstrating plant capabilities and productionisation of 30000/ annum incremental volumes for BU. - Key team member to initiate implementation for DELMIA at BU level. - Conceptualizing solution level road map for “DIGITAL TWIN” at plant level. Show less
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VE Commercial Vehicles Ltd.
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India
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Automotive
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700 & Above Employee
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Manager - projects and manufacturing engineering
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Oct 2018 - Dec 2022
Bhopal, Madhya Pradesh, India Achievement - 1) Won award for "Excellence in Supply chain management - Large" by The Machinist magazine - Times of India group. 2) Best Project leader for Year 2022 at plant level. 3) Best Innovation awarded in special projects category. Key Projects - - Lead the project and implemented leanest, state of the art Cabin trimming and chassis assembly line along with post roll out area integrated with logistics planning for 40000/annum capacity within a record time of 12… Show more Achievement - 1) Won award for "Excellence in Supply chain management - Large" by The Machinist magazine - Times of India group. 2) Best Project leader for Year 2022 at plant level. 3) Best Innovation awarded in special projects category. Key Projects - - Lead the project and implemented leanest, state of the art Cabin trimming and chassis assembly line along with post roll out area integrated with logistics planning for 40000/annum capacity within a record time of 12 months. - Lead project manager for EV trucks productionsiation through Volvo - (NPI process) Rnd30. - Implementing industry 4.0 initiatives at plant level. - Identifying and implementing sustainable goals in new projects. - Establishing state of the art new CED paint shop for cabins for 90000/annum capacity. - CAPEX planning and execution. - Leading a team for Productivity improvement from reducing TAKT from 5.8 mins to 5 mins. - Lead facilitator to the team to implement 3D simulation in DELMIA for Cabin trimming and chassis assembly line. Show less
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Eicher Trucks and Buses
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India
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Motor Vehicle Manufacturing
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700 & Above Employee
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Deputy Manager
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Sep 2011 - Oct 2018
Pithampur 1) Project Manager for planning & execution of Brown field project of HCV line capacity expansion from 10 K to 21K / annum which compries of Building expansion, Process Design, Line Balancing, Equipments Planning & I&C,Prove out of capacity. 2) Project Manager for planning and execution of Method shop Green Field project which includes Building, Process Design, Line Balancing, Equipments Planning & I&C, prove out. 3)CFT member of NPI team in HCV, Pro series models productionization.
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AMW Motors Ltd
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India
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Motor Vehicle Manufacturing
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700 & Above Employee
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Deputy Manager
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Jul 2011 - Sep 2011
Bhuj •Over 4 years of rich experience in Manufacturing Engineering, New Product Introduction and Business Process Enhancement and implementation. •Expertise in using APQP as tool in development of new products thru new product introduction process (NPI). •Proficient in planning & implementing engineering change (PIN, ECN) by using A-PPAP process. •Acumen in Value Addition & Engineering initiatives (VA, VE). •Certified internal auditor for TS 16949. •Core team member of a CFT for… Show more •Over 4 years of rich experience in Manufacturing Engineering, New Product Introduction and Business Process Enhancement and implementation. •Expertise in using APQP as tool in development of new products thru new product introduction process (NPI). •Proficient in planning & implementing engineering change (PIN, ECN) by using A-PPAP process. •Acumen in Value Addition & Engineering initiatives (VA, VE). •Certified internal auditor for TS 16949. •Core team member of a CFT for analyzing root cause and taking CAPA of defects occurring in assembly line & field.
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Assistant Manager, Manufacturing Engineering
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Dec 2008 - Jul 2011
Bhuj Area, India •Over 3 years of rich experience in Manufacturing Engineering, New Product Introduction and Business Process Enhancement and implementation. •Demonstrated excellence in planning and execution of a •A strategist with expertise in planning Brown Field projects like Frame Manufacturing, Assembly, and Storage for 11000 vehicles with a flair for adopting modern methodologies in compliance with quality standards. •Expertise in using APQP as tool in development of new products thru new… Show more •Over 3 years of rich experience in Manufacturing Engineering, New Product Introduction and Business Process Enhancement and implementation. •Demonstrated excellence in planning and execution of a •A strategist with expertise in planning Brown Field projects like Frame Manufacturing, Assembly, and Storage for 11000 vehicles with a flair for adopting modern methodologies in compliance with quality standards. •Expertise in using APQP as tool in development of new products thru new product introduction process (NPI). •Proficient in planning & implementing engineering change (PIN, ECN) by using A-PPAP process. •Acumen in Value Addition & Engineering initiatives (VA, VE). •Complete understanding about the linkages and interrelation between R & D BOM, Manufacturing BOM, WM Processes, Assembly line Process Establishment, and Logistics functions. •Certified internal auditor for TS 16949. •Core team member of a CFT for analyzing root cause and taking CAPA of defects occurring in assembly line & field.
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GET
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Dec 2007 - Dec 2008
Green field project, of establishing a plant to achieve 50000 trucks assembly.
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Tata Motors
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India
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Motor Vehicle Manufacturing
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700 & Above Employee
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Trainee
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Jan 2007 - Jun 2007
Jamshedpur Area, India New Product Introduction (NPI). Completed a Bus model's Proto development through New Product Introduction format. Performing, monitoring & learning on Performance level testing of the vehicle under the guidance of a Testing engineer. New components development and there fitment trials on the proto model with a Design Engineer. Involved in supply chain by keeping in track of material flow and listing the stocks for the proto model. Learned SAP (MM) & a software DENIS.
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Education
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CII Institute of Logistics
Certificate professional - Lean SCM pro, Logistics, Materials, and Supply Chain Management -
Birla Institute of Technology and Science, Pilani
Master of Business Administration - MBA, Manufacturing management -
Accenture
Certificate, MOST -
Qualicon services
Certificate, APQP & PPAP -
TUV Nord
Certificate, Internal Auditor TS 16949 -
Cummins Technologies
Certificate, Engine Troubleshooting -
Naissance
Catia V5, CAD/CADD Drafting and/or Design Technology/Technician -
SARDAR PATEL UNIVERSITY, GUJARAT
B.E, Automobile -
NIIT
C programming, Computer Programming -
Ambe Vidyalaya,vadodara
HSC, Science