Dan Nickolai
Vice President Operations at Aircraft Propeller Service- Claim this Profile
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Bio
Mauricio Mazzini
Working directly for almost 2 years and indirectly for 1 year, I can say that Daniel Nickolai is by far one of the best managers I've had. Its management technique allows people in your group to develop their work fully and with all the necessary support. His mind thinks like a state-of-the-art computer and his heart is very human. He has extreme skills with indicators and results evaluation. He knows very well how to management people. Always very respectful and considerate, I consider Daniel Nickolai the best leader I have had so far, in my nearly 30 years of experience in aviation. Congratulations to APS and Mr. Daniel Colbert for having this important human resource in their staff.
Jeff McHugh
Dan was a results oriented manager that I enjoyed working for. Allowed me to run my organization but held us accountable for delivering results. Excellent understanding of manufacturing operations
Mauricio Mazzini
Working directly for almost 2 years and indirectly for 1 year, I can say that Daniel Nickolai is by far one of the best managers I've had. Its management technique allows people in your group to develop their work fully and with all the necessary support. His mind thinks like a state-of-the-art computer and his heart is very human. He has extreme skills with indicators and results evaluation. He knows very well how to management people. Always very respectful and considerate, I consider Daniel Nickolai the best leader I have had so far, in my nearly 30 years of experience in aviation. Congratulations to APS and Mr. Daniel Colbert for having this important human resource in their staff.
Jeff McHugh
Dan was a results oriented manager that I enjoyed working for. Allowed me to run my organization but held us accountable for delivering results. Excellent understanding of manufacturing operations
Mauricio Mazzini
Working directly for almost 2 years and indirectly for 1 year, I can say that Daniel Nickolai is by far one of the best managers I've had. Its management technique allows people in your group to develop their work fully and with all the necessary support. His mind thinks like a state-of-the-art computer and his heart is very human. He has extreme skills with indicators and results evaluation. He knows very well how to management people. Always very respectful and considerate, I consider Daniel Nickolai the best leader I have had so far, in my nearly 30 years of experience in aviation. Congratulations to APS and Mr. Daniel Colbert for having this important human resource in their staff.
Jeff McHugh
Dan was a results oriented manager that I enjoyed working for. Allowed me to run my organization but held us accountable for delivering results. Excellent understanding of manufacturing operations
Mauricio Mazzini
Working directly for almost 2 years and indirectly for 1 year, I can say that Daniel Nickolai is by far one of the best managers I've had. Its management technique allows people in your group to develop their work fully and with all the necessary support. His mind thinks like a state-of-the-art computer and his heart is very human. He has extreme skills with indicators and results evaluation. He knows very well how to management people. Always very respectful and considerate, I consider Daniel Nickolai the best leader I have had so far, in my nearly 30 years of experience in aviation. Congratulations to APS and Mr. Daniel Colbert for having this important human resource in their staff.
Jeff McHugh
Dan was a results oriented manager that I enjoyed working for. Allowed me to run my organization but held us accountable for delivering results. Excellent understanding of manufacturing operations
Credentials
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Graduate of GE MMP Program
General Electric (GE)
Experience
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APS
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United States
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Aviation and Aerospace Component Manufacturing
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1 - 100 Employee
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Vice President Operations
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Sep 2018 - Present
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Paradigm Precision
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United States
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Aviation & Aerospace
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400 - 500 Employee
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General Manager
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2017 - Sep 2018
General Manager, Paradigm Precision, 2017-Present. $500M Company producing critical components for the aerospace industry. Leading a $70M site in Peabody, MA. • Improved Operating Profit from ($4.2M) to $1.6M. • Increased inventory turns from 3.9 to 4.5. • Implemented Team Boards in Plant with daily line walk to engage team in Safety, Quality, Delivery and Cost. • Established 5’s discipline, significantly improving organization and appearance of facilities. • Improved Productivity by 7% in last 8 months. • Reduced external customer past due from $5M to $2M. • Reduced indirect cost by over $1M focused on tooling, expedited shipping and OV lot sizing/expediting.
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Brunswick Corporation
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Manufacturing
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700 & Above Employee
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Plant Manager
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Mar 2016 - May 2017
Managed 600 people for this manufacturer of Sea Ray Boats, with annual sales of $200M. Managed Quality, HR, Engineering, Continuous Improvement, Finance and all Operations for 4-plant facility. • Experienced no safety infractions in last two years, receiving “Chairman’s Safety Award.” • Boosted quality FTPR from 48% to over 80%. • Developed plan to implement Team/Lean Culture. • Positioned to save $1M from Lean and Value Engineering projects, • Implemented 10 new products including 400 SLX and 320 DA Models. • Established three-year facility plan to accommodate continued growth. • Drove $35.5M of margin at 20.7% of sales, with 10.5% improvement year over year.
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Richardson Electronics, Ltd.
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United States
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Mechanical Or Industrial Engineering
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200 - 300 Employee
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Vice-President of Manufacturing
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2011 - 2016
Implemented Total Team Directed Workforce for this $150M manufacturer of RF, microwave, electron tubes and vacuum devices. Managed all plant operations, 120 people, and held full P&L responsibility along with sales as company sought to double the size of the business. • Implemented Total Team Directed Workforce. • Trained all employees on Lean techniques and played key role in Kaizen events. • Reduced cost, increasing margins by 10%. • Reduced scrap by 50%. • Led operations that performed at a DOC of 25.4%. • Achieved 1663 days without lost-time accident and no near misses.
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Horton Emergency Vehicles
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Columbus, Ohio Area
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Vice-President of Operations
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2007 - 2010
Recruited by this $70M emergency vehicle manufacturer with 400 non-union employees. Directed 2-plant operations until PE turnaround was complete and firm sold. • Drove Lean improvements, producing a change in EBITDA from $.2M in 2008 to $5.1M in 2009. • Slashed accident rate by 70%. • Lowered Inventory by $3M or 21%. • Reduced cycle time by 25%. • Trained employees in identification of waste, visual management, 5’s plus safety, standard work and kanban. • Consistently held Kaizen events to drive significant improvements.
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Parker Lord
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United States
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Industrial Machinery Manufacturing
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700 & Above Employee
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Plant Manager
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2002 - 2007
Recruited by this single-plant, $65M manufacturer of complex anti-vibration components for the aerospace industry. Managed 250 non-union personnel and a $55M budget. • Led Total Team Directed Workforce, focused on 20 Keys of World Class Manufacturing. • Consistently held Kaizen events, driving significant improvements in the facility. • Beat plant margin goal past three years. • Achieved Customer return rate of .22% of sales, lowest in plant’s history. • Reduced Scrap 21% year over year. • Utilized Behavioral Based Safety Program to achieve lowest accident rate in history of plant.
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Rolls-Royce
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Industrial Machinery Manufacturing
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700 & Above Employee
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General Manager, Rotating Operations
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1997 - 2001
Managed $170M budget and 700 union employees for this manufacturer of complex units for gas transmission and oil & gas process applications. Responsible for design and all plant operations, with 5 plants in one location. • Achieved Material Productivity of 10.5%. • Reduced Inventory by 16%. • Cut Total Cycle Time by 23%. • Lowered scrap and rework by 33%. • Successfully negotiated new IAM contract. • Introduced new high efficiency compressor Line. • Increased labor productivity by 6%. • Developed Total Team Directed Workforce Plan with IAM. As: Director of Rotating Components, 1997-1998. • Improved delivery performance from 22% to 95% on-time. • Achieved material productivity of 6.5% ($4M impact). • Increased machine shop productivity by 4% in declining volume. • Established plan to reduce lead-times by 35% (achieved 13% in 1998). • Reduced sub-contract variance by $2M and fixed cost by 36%.
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Giddings & Lewis
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Dayton, Ohio Area
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Plant Manager
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1995 - 1997
Recruited by this manufacturer of coordinate measurement machines with $45M in sales and one plant operation, employing 200 union personnel. • Improved delivery performance of CMM’s from 49% to 82% on time. • Reduced inventory by $2.5M. • Cut direct labor unfavorable variance by 53%. • Lowered advertised product lead-times by 35%. • Implemented Demand Flow Technology and ISO 9001. Recruited by this manufacturer of coordinate measurement machines with $45M in sales and one plant operation, employing 200 union personnel. • Improved delivery performance of CMM’s from 49% to 82% on time. • Reduced inventory by $2.5M. • Cut direct labor unfavorable variance by 53%. • Lowered advertised product lead-times by 35%. • Implemented Demand Flow Technology and ISO 9001.
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Emerson
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United States
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Industrial Machinery Manufacturing
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700 & Above Employee
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Manager Shop Operations
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1992 - 1995
Joined this manufacturer of residential and commercial A/C compressors with $90M Sales, one plant operation and 400 union employees. • Managed decline in unit volume by 50% while improving productivity by 4.5%. • Implemented Total Team Directed Workforce including shop floor natural work teams. • Improved shop operations’ financial performance by $1.3M per year. • Served as member of ISO 9002 Registration Team. • Continuously conducted Kaizen events, consistently generating reductions of: 50% floor-space, 90% throughput time, 90% in-process inventory and 15-20% productivity improvement. Saved $800K/yr. from single 2-week event.
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Education
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Michigan State University
Bachelor's degree, Mechanical Engineering -
Michigan State University
Bachelor’s Degree, Mechanical Engineering