Dale Metcalfe

Interim Head of Engineering at Lifecycle Oils
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Contact Information
us****@****om
(386) 825-5501
Location
UK
Languages
  • German (Basic) Elementary proficiency
  • English Native or bilingual proficiency

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Experience

    • United Kingdom
    • Waste Treatment and Disposal
    • 1 - 100 Employee
    • Interim Head of Engineering
      • Feb 2023 - Present
    • United Kingdom
    • Food Production
    • 400 - 500 Employee
    • Head Of Engineering, Energy & AD Operations
      • Mar 2017 - Feb 2023

      Responsible for strategic capital investment, asset care & energy/sustainability improvements across 20 manufacturing sites. Full operational & P&L responsibility for a 3MW Anaerobic Digestion (AD) plant. • Achieved substantial increase in Statutory H&S performance across all sites (<50% to >98% conformance in 3 years). • Implemented CMMS and PM systems to reduce unplanned downtime from >25% to <10%. • Developed multi-site leadership community to share and evolve Best practice sharing and peer to peer support networks. • Established Capital Implementation programme, achieving spends of over £7M p.a. across c.50+ projects per year. • Achieved best ever TRIAD energy avoidance with no impact to customer; saving over £250k p.a. for 3 years. Entered in to Market Access scheme to deliver £30k+ savings p.a. • Implemented fully integrated CHP/Boiler package - £1.1M investment; c.£200k p.a. saving. • Re-developed ISO50001 scheme to ensure integral efficiency saving benefits across all sites. Zero NC's for over 2 years and efficiency improvements of £350k over 2 years • Conducted strategic capacity reviews across all sites; developed site improvement plans through direct employee interaction and engagement.

    • Denmark
    • Food and Beverage Services
    • 700 & Above Employee
    • Head of Engineering
      • Dec 2013 - Feb 2017

      Leading a team of 75 engineers to manage an annual spend of £20M. Responsible for business unit development and delivery of strategic goals of manufacturing, reliability, energy & utilities. • Restructured brewery packaging lines (6 lines to 4) to accommodate business transition (£5M capex) with no impact to customer service. Delivered OEE improvements in Bottling (<40% to >65%). • Developed site Utilities team, achieving full ESOS accreditation and £1M saving over 3 years. • Implemented world-class engineering stores & facilitated transition to SAP PM (CMMS and full ERP)

    • France
    • Food and Beverage Manufacturing
    • Chief Engineer
      • Jan 2012 - Nov 2013

      Accountable for all maintenance, capital & plant performance on the site. Leading a team of 60 engineers & managers, annual budget £8M. • Improved site OEE by 6% in 18 months, driving collaborative working with operations team. • Re-established capital project management processes with reduced resources. • Gained board approval for £25M innovation investment alongside completion of project pre-implementation planning. Accountable for all maintenance, capital & plant performance on the site. Leading a team of 60 engineers & managers, annual budget £8M. • Improved site OEE by 6% in 18 months, driving collaborative working with operations team. • Re-established capital project management processes with reduced resources. • Gained board approval for £25M innovation investment alongside completion of project pre-implementation planning.

    • United States
    • Design Services
    • 1 - 100 Employee
    • Chief Engineer
      • Apr 2008 - Jan 2012

      Accountable for all engineering activity, leading team of 24 engineers and budget of £6M. Acting as deputy site director.• Reduced plant downtime from 15% to 5% in 3 years through asset care deployment.• Reviewed European supply chain profitability and developed investment plans to achieve profit.

    • Senior European Segment Engineer
      • Jan 2006 - Mar 2008

      Development and Implementation of Capital Projects and Activities across numerous European Sites.

    • Project Engineer
      • Oct 2003 - Dec 2005

      Development and Implementation of CAPEX projects at the Birstall site and within the Care & Treats segment.

    • Spain
    • Medical Device
    • 100 - 200 Employee
    • Senior Mechanical Engineer
      • Jan 2001 - Sep 2003

      Responsible for all Mechanical Maintenance at the Thrybergh Bar Mill

    • Graudate Engineer
      • Jul 1999 - Dec 2001

      Part of Graduate development scheme - Working across sites in various roles (Stocksbridge Melting shop - Shift Engineer, Alwarke Crane Dept. - Crane Engineering Manager)

Education

  • University of Salford
    BEng (Hons), Mechanical Engineering
    1995 - 1999

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