Dale Metcalfe
Interim Head of Engineering at Lifecycle Oils- Claim this Profile
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German (Basic) Elementary proficiency
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English Native or bilingual proficiency
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Bio
Experience
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Lifecycle Oils
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United Kingdom
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Waste Treatment and Disposal
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1 - 100 Employee
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Interim Head of Engineering
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Feb 2023 - Present
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AB Agri
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United Kingdom
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Food Production
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400 - 500 Employee
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Head Of Engineering, Energy & AD Operations
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Mar 2017 - Feb 2023
Responsible for strategic capital investment, asset care & energy/sustainability improvements across 20 manufacturing sites. Full operational & P&L responsibility for a 3MW Anaerobic Digestion (AD) plant. • Achieved substantial increase in Statutory H&S performance across all sites (<50% to >98% conformance in 3 years). • Implemented CMMS and PM systems to reduce unplanned downtime from >25% to <10%. • Developed multi-site leadership community to share and evolve Best practice sharing and peer to peer support networks. • Established Capital Implementation programme, achieving spends of over £7M p.a. across c.50+ projects per year. • Achieved best ever TRIAD energy avoidance with no impact to customer; saving over £250k p.a. for 3 years. Entered in to Market Access scheme to deliver £30k+ savings p.a. • Implemented fully integrated CHP/Boiler package - £1.1M investment; c.£200k p.a. saving. • Re-developed ISO50001 scheme to ensure integral efficiency saving benefits across all sites. Zero NC's for over 2 years and efficiency improvements of £350k over 2 years • Conducted strategic capacity reviews across all sites; developed site improvement plans through direct employee interaction and engagement.
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Carlsberg Group
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Denmark
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Food and Beverage Services
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700 & Above Employee
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Head of Engineering
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Dec 2013 - Feb 2017
Leading a team of 75 engineers to manage an annual spend of £20M. Responsible for business unit development and delivery of strategic goals of manufacturing, reliability, energy & utilities. • Restructured brewery packaging lines (6 lines to 4) to accommodate business transition (£5M capex) with no impact to customer service. Delivered OEE improvements in Bottling (<40% to >65%). • Developed site Utilities team, achieving full ESOS accreditation and £1M saving over 3 years. • Implemented world-class engineering stores & facilitated transition to SAP PM (CMMS and full ERP)
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Premier Foods
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France
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Food and Beverage Manufacturing
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Chief Engineer
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Jan 2012 - Nov 2013
Accountable for all maintenance, capital & plant performance on the site. Leading a team of 60 engineers & managers, annual budget £8M. • Improved site OEE by 6% in 18 months, driving collaborative working with operations team. • Re-established capital project management processes with reduced resources. • Gained board approval for £25M innovation investment alongside completion of project pre-implementation planning. Accountable for all maintenance, capital & plant performance on the site. Leading a team of 60 engineers & managers, annual budget £8M. • Improved site OEE by 6% in 18 months, driving collaborative working with operations team. • Re-established capital project management processes with reduced resources. • Gained board approval for £25M innovation investment alongside completion of project pre-implementation planning.
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Mars
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United States
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Design Services
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1 - 100 Employee
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Chief Engineer
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Apr 2008 - Jan 2012
Accountable for all engineering activity, leading team of 24 engineers and budget of £6M. Acting as deputy site director.• Reduced plant downtime from 15% to 5% in 3 years through asset care deployment.• Reviewed European supply chain profitability and developed investment plans to achieve profit.
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Senior European Segment Engineer
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Jan 2006 - Mar 2008
Development and Implementation of Capital Projects and Activities across numerous European Sites.
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Project Engineer
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Oct 2003 - Dec 2005
Development and Implementation of CAPEX projects at the Birstall site and within the Care & Treats segment.
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Corus
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Spain
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Medical Device
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100 - 200 Employee
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Senior Mechanical Engineer
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Jan 2001 - Sep 2003
Responsible for all Mechanical Maintenance at the Thrybergh Bar Mill
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Graudate Engineer
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Jul 1999 - Dec 2001
Part of Graduate development scheme - Working across sites in various roles (Stocksbridge Melting shop - Shift Engineer, Alwarke Crane Dept. - Crane Engineering Manager)
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Education
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University of Salford
BEng (Hons), Mechanical Engineering