Christopher Abrey

Continuous Improvement Leader at MiTek Inc
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Contact Information
us****@****om
(386) 825-5501
Location
Birmingham, England, United Kingdom, GB

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Experience

    • United States
    • Construction
    • 200 - 300 Employee
    • Continuous Improvement Leader
      • Oct 2020 - Present

    • Director of Perfect Execution
      • Mar 2014 - Sep 2019

      Responsible for supporting the business through expanding the use of Performance Excellence, consistent with Emerson's Perfect Execution vision. Including supporting both the front end of the business as well as the manufacturing facilities with instruction and assistance in the use of the various Lean/Six Sigma tools. Training and communicating the value of the tools to individuals throughout the organization.

    • United States
    • Wholesale Building Materials
    • 1 - 100 Employee
    • Director of Operational Excellence
      • Jun 2012 - Mar 2014

      Coach, train and mentor Lean principles to senior management team. Created communication plan to help develop and sustain a culture of continuous improvement. Facilitate Lean Steering Team to identify opportunities for improvement and manage projects using A3 methodology. Managing implementation of ISO 9001 2008 throughout organization, recently completed certification with zero findings between two facilities.

    • United States
    • Aviation and Aerospace Component Manufacturing
    • 200 - 300 Employee
    • Lean Manager / Program Manager
      • Jul 2008 - Jun 2012

      Managed all Lean and Continuous Improvement initiatives throughout Northstar's Chicago facility, and assisted with Lean initiatives at Canadian facility. Implemented a successful 5S program that led to a 50% improvement in housekeeping and organization, improved material flow and reduced waste throughout the organization. Implemented a successful TPM program that reduced OEE by 25% and ultimately downtime of critical equipment. Developed Value Stream Maps for all major product families to identify opportunities for improvement. Facilitated many Lean Kaizen activities that helped reduce waste in the processes, such as Set-up Reduction, Flow, 5S, Cell Design, Batch Reduction and Visual Management. Created Quality Improvement Teams within all departments which reduced defects by 50% by carrying out systematic Root Cause and Corrective Action. Coordinated all Plant Layout activity to ensure good flow of product within the manufacturing processes. Initiated and facilitated a Lean certification program throughout the Chicago organization and helped create an orientation program for new employees. Worked with the business process leaders to help improve efficiency in transactional processes. I also worked for 18 months as a Program Manager, supporting several small programs for Boeing and other commercial aerospace companies.

    • United States
    • Motor Vehicle Manufacturing
    • 200 - 300 Employee
    • Lean Leader
      • 2004 - 2008

      Supported implementation of Lean/Continuous Improvement initiatives accross multiple facilities and divisions, through coaching and mentoring Lean Facilitators and Managers, as well as facilitating many Kaizen activities in all aspects of Lean and Continuous Improvement (including 5S/Visual Management, Set-up Reduction, Cell Design, Kanban, 3P, TPM, etc.). Managed multi-facility TPM project across five facilities that reduced downtime significantly throughout the organization. Facilitated many Kaizen activities accross different functional areas of the company (HR, Engineering, Manufacturing, Finance, Quality, etc.). Helped develop the Snap-on Tools Lean Operating System. Planned, participated in and facilitated multi-project events with Shingijutsu company.

Education

  • Coventry University
    Bachelor of Engineering (B.Eng.), Manufacturing Systems Engineering
    1989 - 1993

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