Factory Manager

• Dec 2021 - Present

Fabrication Incharge

• Jul 2017 - Jan 2022

 Complete handling of workshop floor with total machine and man-power management.  Monitor fabrication stages of land rig drill components like mast and sub raising cylinders (max bore dia 620mm).  Complete supervision in all stages of Hydraulic Power Unit (fabrication, assembly and pressure testing).  Formulated over 19 welding procedures and trained welders in SMAW, FCAW and GTAW processes.  Review NDT procedures for all material entry and during production stage of jobs  Ensure that all hydraulic pumps are tested for their respective flow-rate and load prior to assembly phase.  Advise proper grade of material in the design stage while preparing for new manufacturing of mast, sub raising cylinders and scooping cylinders. Show less

Senior fabrication engineer.

• Jun 2013 - Jun 2017

Responsibilities: Quality Assurance & Control Establishing QA/QC, Audit & Surveillance Monitoring systems for all fabricated modules prior to load-out/shipping and issuing close-out reports Supporting preparation of QC Surveillance and Audit & Monitoring plan related to the EPC contractor's Fabrication Yard; reporting on Key Performance Indicators resulting from Fabrication Yard monitoring/auditing Issuing & following-up on Non Conformance Reports (NCR), Corrective Action Requests (CARs) and Preventive Action Requests (PARs) Reviewing QNQC Documentation related with Fabrication Yard i.e. QMS, Quality Plan, ITP, QA/QC Procedures, etc.; maintaining smooth flow of QAIQC records Maintaining quality standards for incoming/outgoing materials and ensuring stringent adherence to EN10204 3.1/3.2 Project Management & Control: Ensuring delivery of all phases of the project as per specified quality, cost & time parameters and client’s requirements Providing accurate estimates of work involved at different stages of the project Verifying calibration of Inspection Measuring & Test Equipment (IM&TE) and ensuring accuracy requirements of project specifications. Show less

ER-1

• Apr 2012 - May 2013

Executed complete Fabrication work for the Deck Anchor Supports and Launching Girder System Performed testing of unique Double Flare-Bevel Joints of Deck Anchors utilizing Ultrasound Scanning Mechanism Developed FQP (Field Quality Plan); conducted welder performance test in FCAW, SMAW and GMAW processes Finalized reconciliation statement for structural steel works of 800 metric tonnes Controlled weld distortion of deck anchors by designing ingenious jigs and developing plans for proper welding sequence Delivered a presentation on installation & operation of launching girder for MSRDC & RITES (PMC of Central Railway) prior to 1st segment casting of bridge Reduced wastage to 2% by systematically preparing the cutting plan for all components in the procurement stage. Played a key role in improving quality of materials by conducting awareness classes and through continuous monitoring & evaluation Steered the implementation of quality initiatives such as daily tool box meeting, weekly welder meeting, continuous work and welder assessment, thereby reducing reworks and defects that instilled basic quality philosophies of doing things right first time, resulting in 10% reduction in rework cost Implemented quality initiatives such as daily internal inspection, that instilled basic quality philosophies of doing things right the first time, resulting in reduction of company rework cost Show less

Engineer-Projects

• May 2009 - Apr 2012

Fabrication and Erection works of twin flue and Triple flue liners of 275m height. Monitored fabrication of two slip forms of 36 and 48 yoke systems. Fabrication of flue liners with hanger beams, wind strakes, liner restraints. Timely completion and handing over to clients with smoke testing and thermal insulation. Fabrication and Erection works of twin flue and Triple flue liners of 275m height. Monitored fabrication of two slip forms of 36 and 48 yoke systems. Fabrication of flue liners with hanger beams, wind strakes, liner restraints. Timely completion and handing over to clients with smoke testing and thermal insulation.