Chamara K Liyanage

Mechanical Project Engineer at BASE FABRICATIONS PTY LTD
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Location
Baldivis, Western Australia, Australia, AU

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Experience

    • Australia
    • Truck Transportation
    • 1 - 100 Employee
    • Mechanical Project Engineer
      • Jun 2018 - Present

      Naval Base, Western Australia, Australia • Designing, 3D modelling and 2D drawings of engineered specifications for manufacturing semi-trailers, drop decks, dollies, grain tippers, side tippers, pocket combination, road trains, chemical tankers, heavy off-road transport equipment, agricultural machinery and other fabrication projects used by Solidworks and Auto CAD Inventor. • Finite element & vibration analysing to prevent the structural and material failure in heavy transport equipment used by Solidworks… Show more • Designing, 3D modelling and 2D drawings of engineered specifications for manufacturing semi-trailers, drop decks, dollies, grain tippers, side tippers, pocket combination, road trains, chemical tankers, heavy off-road transport equipment, agricultural machinery and other fabrication projects used by Solidworks and Auto CAD Inventor. • Finite element & vibration analysing to prevent the structural and material failure in heavy transport equipment used by Solidworks Simulation. • Procurements engineering – project estimating, scheduling, costing and to keep a healthy relationship with suppliers and third-party contractors. • Prepare fabrication layouts of the 2D drawings and associated laser cutting, rolling, pressing, machining, weldments and welding according to AS Standers which are AS/NZS 1100 Technical Drawing and Welding Symbols, AS/NZS 1554 Structural Steel Welding and AS/NZS ISO 3834 Quality requirements for fusion welding. • Design and comply trailer’s brake & hydraulic system according to ADR 38/4 regulation and ISO 3583-1984(Air Brake Connection). • Arranging and purchasing of the material inputs, raw materials, profile cutting, sheet metal parts, axles, hydraulic components, suspension, cylinders, brake parts and other relevant components according to the project requirement. • Applying for VIN from the Department of Transport, submitting variance sheet to Road Vehicle Certification System and notifying it to the Department of Infrastructure. • Compliance trailers and combinations design under the regulation of Department of Transport, Australian Design Rules (ADR Codes 13, 24, 38, 43, 61, 62 & 63), Main Road Traffic ACT 2012 and Vehicle Safety ACT. • Gather and define technical requirements while managing the risks to improve processes and translate the requirements into systems solution by preparing technical documents such as equipment details and data sheets • Maintain a high level of occupational health and safety according to AS 4801 Show less

    • United Kingdom
    • Construction
    • Production Supervisor/ Mechanical Engineer
      • Sep 2014 - Jan 2018

      Willetton WA • Designed and 3D Modelling of gas appliances according to the customer requirements by using Solidworks and selected relevant components for the product, such as gas valve with flame failure option and thermocouples. • Evaluated manufacturing processes by designing and conducting research programs; applying knowledge of product design, fabrication, assembly, tooling, and materials; conferring with equipment vendors; soliciting observations from operators • Selected suitable fittings and… Show more • Designed and 3D Modelling of gas appliances according to the customer requirements by using Solidworks and selected relevant components for the product, such as gas valve with flame failure option and thermocouples. • Evaluated manufacturing processes by designing and conducting research programs; applying knowledge of product design, fabrication, assembly, tooling, and materials; conferring with equipment vendors; soliciting observations from operators • Selected suitable fittings and pipes for appliance according to AGA regulation and AS4563 Standard. • Chosen raw material (SS 304/316) for the structure of appliances according to the usage of the product. • CFD Modelling and FEA analysis to find the heat transfer rate of appliances for optimized the safe operating temperature and comply with AS4563 standers. • Assured product and process quality by designing testing methods; testing finished-products and process capabilities; establishing standards; confirming manufacturing processes under the AS4563 standers. • Projects scheduling, costing, parts ordering, get feedbacks and information sharing between client and contractors via SmartSheet web application. • Maintained the stock level of critical serviceable parts (Valve, Igniters, and Burners & Motors) for appliances and arranged schedule maintains on time with customers. • Conducted maintenances of all the manufacturing types of machinery on time to achieve quality craft and work efficiency. (Hydraulic Bender, Guillotine, Conner Notched, Pipe Bender, CNC, Roller, and MIG & TIG Welders). • Designed jigs and fixtures to reduce the production time of assemblies. • Created a different level of engineering 2D drawings for Customers, Laser Cutters, Benders, and Fabricators. • Collected and stored test results, analysis reports & data sheets for future developments Show less

    • France
    • Transportation/Trucking/Railroad
    • 1 - 100 Employee
    • Training
      • Jan 2015 - Feb 2015

      Paris Area, France Two-weeks training program about the design of pantograph, the solution for tunnel boom, hunting oscillation and railway safety improvement from railway incidents

    • Australia
    • Mining
    • 1 - 100 Employee
    • Mechanical Engineer / Project Engineer
      • Aug 2011 - Jan 2014

      Victoria, Australia Achievements Reduced the testing and experiment cost introducing by FEA analyses (Solidworks Simulation) Mechanical Design • Reported to General Manager regarding the Bombardier Transportation and Mining Projects. • Supported the engineering team comprising of Design Engineer, Process Improvements Engineer and Draftsman in developing innovative products for the mining and transport industry. • Non-process structural design and manufacturing form mining vehicles (Backhoe… Show more Achievements Reduced the testing and experiment cost introducing by FEA analyses (Solidworks Simulation) Mechanical Design • Reported to General Manager regarding the Bombardier Transportation and Mining Projects. • Supported the engineering team comprising of Design Engineer, Process Improvements Engineer and Draftsman in developing innovative products for the mining and transport industry. • Non-process structural design and manufacturing form mining vehicles (Backhoe Loaders, Articulated Truck, Landfill Compactors, Excavators, Forest Machines, Off-Highway Trucks and, Underground Mining Trucks) Such as Cab guards, Buckets, Couplers, Booms, Arms, and Blades. • Created engineering drawings (3D Modelling, bill materials, weldment, sheet-metal & other multi-body structure and flat pattern) for new & existing products. • Analyzed components and assemblies for stresses and deflection using finite element analysis (FEA) software (SolidWorks Simulation). • The hydraulic system designed and valve selection for Mining Water tanks, Excavators, and Backhoe. • Designed and manufactured safety platform and handrails for road construction and mining vehicles • High-performance braking system designed for Heavy Vehicles Carriers. • Provided technical information to fabricators for manufacturing EMU & DMU components. (Tail Stock, Counter Stock, Head Stock & Door Pods). • Created the new revision of drawing and changed the dimension of Head Stock & Counter Stock components due to metal shrinkage of during the welding process. • Handed technical documents for Bombardier project such as Welding, Sandblasting, Painting procedures and PCN. • Research to refurbish of Bogie wheels and introduce laser filling technology as a solution from DMD500 • Managed a multi-million-dollar project to supply manufactured components for new V/Line trains produced for Bombardier Transportation. Show less

Education

  • Swinburne University of Technology
    Engineer's Degree, Mechanical Engineering indusrty
    2010 - 2013
  • Swinburne University of Technology
    ADVANCED DEPLOMA OF MECHANICAL ENGINEERING, Mechanical Engineering
    2008 - 2010

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