Carlos Lacosta

Manufacturing Engineer at ADVANCED MATERIALS TECHNOLOGIES, LLC
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Contact Information
us****@****om
(386) 825-5501
Location
Scottsdale, Arizona, United States, US
Languages
  • Spanish -

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Dave Cameron

I worked with Carlos for over a year and was very impressed with his diverse operation skills and ability to work in a ambiguous environment. Carlos is very driven and has the ability to work in the detail as well as at a much high strategic level.

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Credentials

  • Advanced Modeling with Creo Elements/Pro 5.0 (formerly Pro/ENGINEER Wildfire 5.0)
    PTC University, White Plains. NY
    Oct, 2013
    - Nov, 2024
  • Mastercam 3D Surfaces (Mill Level 3)
    Prism Corporate Trainings
    May, 2013
    - Nov, 2024
  • Six Sigma - ITO University
    UTC Aerospace Systems
    Sep, 2012
    - Nov, 2024
  • Milling using Pro/ENGINEER Wildfire 5.0
    PTC University
    Aug, 2011
    - Nov, 2024
  • MPC Lean Advance Six Sigma
    Honeywell Aerospace
    Oct, 2006
    - Nov, 2024
  • Pro-Engineer and Pro-Manufacturing Wildfire Edition
    PTC university
    May, 2003
    - Nov, 2024
  • Mastercam Multi Axis Programming
    CNC Software
    Mar, 1993
    - Nov, 2024

Experience

    • United States
    • Aviation and Aerospace Component Manufacturing
    • 1 - 100 Employee
    • Manufacturing Engineer
      • Jun 2017 - Present

      • Instituted New MRP system with M1 • Tooling and Fixture Design for Machining and Fabrication • Modeling, Drawings and CNC Programs using Solid works and Mastercam • Deliver Final Manufacturing Process to Production Process Design and new methods of Engineering for Machining, Fabrication, Welding and Assembly for large size envelope of final components. Proses the entire scope of engineering such as tooling design from start to finish, Modeling parts and assemblies per operation steps, Individual Operation sketches for design, fully detailed Inspection scope and procedures with Key Characteristics, detail work instruction, from start to final inspection. Show less

    • New Product Development - Project Manager
      • Mar 2016 - Present

      • New Product Engineering for Manufacturing • Qualification for Lock down Process Control • Project Management of all new Product with Matrix • Assure Quality, on Time and within Budget all New Runs • Coach and Control entire process from start to finish • Deliver Final Manufacturing Process to Production Develop new methods of Engineering and Quality systems to acquire new clients and new products. Exchange the documentation standards currently in place to customers as required by new standards. Comply with all Company internal protocols and AS-9100/ISO-9001 Standards. Show less

    • United States
    • Aviation and Aerospace Component Manufacturing
    • 500 - 600 Employee
    • Manufacturing Engineer
      • Sep 2014 - Mar 2016

      • New Product Engineering for Manufacturing • Manufacturing process redesign of current products • Testing and Evaluation of tooling and process • Redline Control for Engineering Department • Streamline Products thru internal MRP system • R&D Engineering • Tool and Fixture Design for Manufacturing Using UG-NX Very quickly adapted to Barnes strategy and process in the Engineering department, controlling all department redlines changes for a staff of nine engineers, control process change and create design changes making quick decisions to make deliverables happen on time and reduce burn-down of prior late delivery dates. Show less

    • United States
    • Medical Equipment Manufacturing
    • 400 - 500 Employee
    • R/D Mechanical Engineer
      • Apr 2013 - Sep 2014

      •Remediation •PFMEA (DIOV and DIOTV) •Risk analisys •Process Verefication and Validation •Gap Analisys •R&D Engineering •Benchmark Test design, verefication and Validation •MSA - Gage R&R creation and analysis •Remediation •PFMEA (DIOV and DIOTV) •Risk analisys •Process Verefication and Validation •Gap Analisys •R&D Engineering •Benchmark Test design, verefication and Validation •MSA - Gage R&R creation and analysis

  • HB Medtek, TASE
    • Phoenix, Arizona Area
    • Team Leader (Director of Operations)
      • Jan 2006 - Apr 2013

      Led all operational activities at TASE, a global manufacturer of aerospace and medical components, including customer services, recruiting, sales and manufacturing. Manage and oversee bid generation for new accounts or projects administrate all ITAR regulated issues and accounts. • Managed start up of manufacturing location in Dominican Republic for the purpose of manufacturing components to take advantage of lower blended rate costs. Staffed all critical and non critical positions and achieved reductions of 30% in manufacturing costs also resulting in quality levels higher than those at Phoenix operations. • Improved customer experience by realigning customer service personnel and improving communication with customers. • Improved IT services to reduce systems down time to the highest possible within budget. • Training engineering with Pro-E and other modeling systems for prototype and production products • Implement cell design of family of process & parts to reduce cost and establish customer stabilization of contracts with long term agreements Show less

    • United States
    • Medical Equipment Manufacturing
    • 1 - 100 Employee
    • Process Design and Tool Engineer
      • May 2000 - Dec 2005

      Developed manufacturing process steps for the manufacturing of new medical orthopedic components for all the major North American orthopedic companies. Developed the CNC programs using Pro-Engineer and other softwares, required for the 4 and 5 machining, surfacing, polishing and finishing of components. Developed MRP/ERP full process of in-house operation and special process operations. Tooling Design, Special Process Design and Some time studies for quotation of making complete parts or assemblies of medical components. Show less

    • United States
    • Medical Device
    • 1 - 100 Employee
    • Engineer
      • 1994 - 1998

      Provided contractual services in the areas of tooling design, manufacturing management and CNC machine programming for several manufacturers of complex aerospace and medical components. Responsible for developing manufacturing standards, training of CNC programming, part modeling and developing tooling and fixtures for high tolerance machining. • Providing technical expertise for the development of high quality surface machining tooling required for use with extremely hard metals. • Established new processes to reduce tooling contact time, wear and tear and at the same time improve surface quality and tolerance • Developed custom tooling for medical components and training incoming CNC programmers on multi axis machines. • Designed custom carbide surfacing tools and end mills to resist extreme life cycle Show less

  • A. O. Sherman
    • Norwalk, Connecticut
    • Engineer
      • 1992 - 1994

      Instituted engineering and programming design with midrange Network systems. Provided complex layout and project management of in-house and vendor resource LTA activities. 3-D Surface Machining of airfoil Catia, Unigraphics and Pro Engineer as well as Parametric designs with PC platform linked to CAD-CAM Systems to achieve final Airfoil parts with severe twist and shapes. Instituted engineering and programming design with midrange Network systems. Provided complex layout and project management of in-house and vendor resource LTA activities. 3-D Surface Machining of airfoil Catia, Unigraphics and Pro Engineer as well as Parametric designs with PC platform linked to CAD-CAM Systems to achieve final Airfoil parts with severe twist and shapes.

  • Stamford Tool & Die
    • Stamford, Connecticut
    • Prototype, Developer
      • 1985 - 1992

      Provided contractual services in the areas of tooling design, manufacturing management and CNC machine programming for several manufacturers of complex aerospace and medical components. Responsible for developing manufacturing standards, training of CNC programming, part modeling and developing tooling and fixtures for high tolerance machining. • Providing technical expertise for the development of high quality surface machining tooling required for use with extremely hard metals. • Established new processes to reduce tooling contact time, wear and tear and at the same time improve surface quality and tolerance • Developed custom tooling for medical components and training incoming CNC programmers on multi axis machines. • Designed custom carbide surfacing tools and end mills to resist extreme life cycle Show less

Education

  • Norwalk Community College
    Bachelor's Degree, Manufacturing Engineer
    1982 - 1987
  • Greenwich High School
    High School
    1978 - 1981

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