Bob Donnan
Director of Manufacturing and New Product Development at Plascon Group- Claim this Profile
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Bio
Credentials
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HACCP Certification - 2011
NSF International
Experience
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Plascon Group
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United States
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Plastics Manufacturing
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1 - 100 Employee
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Director of Manufacturing and New Product Development
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May 2020 - Present
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Graceland Fruit, Inc.
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United States
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Food and Beverage Services
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1 - 100 Employee
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Vice President of Advanced Manufacturing
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2018 - Apr 2020
Lead, develop and execute operation strategies and programs to drive and support attainment of company goals and objectives, with primary work focused on implementation of a new wastewater treatment facility to support the operation. Report to the COO and serve as a Senior Management team member, with responsibility for driving innovation and performance improvements throughout the operation and delivering on excellence, quality, and efficiency. • Working on lean implementation to improve production and contain costs• Leading design and build of $3M wastewater pre-treatment facility at a new production facility• Guiding development of new, advanced processes to improve run efficiencies Show less
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Vice President of Operations
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2010 - 2018
Directed and managed plant operations to ensure manufacturing capabilities met or exceeded requirements for safety, cost, quality, delivery, and responsiveness.• Held responsibility for a $11M annual budget and the production and performance of 188 hourly and management employees• Increased production capacity by 78% with the implementation of process improvement programs to support increased sales • Successfully reduced client concerns by 60% through a variety of quality improvement processes• Reduced production costs on average by 20%• Decreased employee accidents within operation by 60%• Served as the main point of contact for several outside agencies and institutions, including the Michigan Department of Environmental Quality, to ensure regulatory compliance for operations Show less
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Director Of Technical Services
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2006 - 2010
Managed the performance and production of the internal engineering and maintenance groups at Graceland operation with additional responsibility for managing all outside technical support groups. • Directing and working with an outside design firm, led the design and construction of an anaerobic/aerobic wastewater treatment system to successfully treat all produced wastewater• Doubled the operation’s capacity after leading the Design of experiments testing, design, and implementation of a new state-of-the-art manufacturing system• Internal lead for design and construction of a 50,000 square foot facility expansion to house new system and storage areas• Worked with the electric power supply to design and install a Graceland owned substation to supply plant electricity• Continued the process and product analysis that resulted in an increase in existing asset capacity of 20% and decreased product cost of 15% Show less
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Manager of Technical Services
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1998 - 2006
Drove workforce optimization for the internal engineering and maintenance groups with a focus on developing and implementing standard processes and systems, and preventative maintenance plans to increase productivity and decrease downtime and set up.• Delivered an 80% reduction in product rework time after implementing standard product process and flow controls• Reduced set-up time by 50% by creating standard process set-up instructions and training • Launched a preventative maintenance plan, increasing equipment performance up time by 40%• Increased existing asset capacity by 30% and decreased product cost by 24% after developing and launching a process and product analysis to identify process change needs Show less
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Honeywell
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United States
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Appliances, Electrical, and Electronics Manufacturing
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700 & Above Employee
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Senior Lead Manufacturing Engineer | Program Manager
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1996 - 1998
Led improvements in areas of product quality, asset capacity and costs of the products test area. • Reduced costs by 12% and extended life of the product after serving as technical program manager to improve a rate sensor and its applications in inertial products • Lead engineer for an in-house circuit board build and test area; after completion of project, delivered an 8% decrease in rework requirements • Manufacturing representative for new product development project, partnering with another division to develop a lightweight, passively cooled, lower power consumption inertial reference unit; led the investment budget analysis and product cost analysis with first results exceeding targeted outcomes Show less
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Education
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Alpena Community College
Associate of Science - AS, Pre-Engineering -
Michigan Technological University
Bachelor of Science - BS, Eletrical Engineering