Bob Donnan

Director of Manufacturing and New Product Development at Plascon Group
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Contact Information
us****@****om
(386) 825-5501
Location
Traverse City, Michigan, United States, US

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Credentials

  • HACCP Certification - 2011
    NSF International

Experience

    • United States
    • Plastics Manufacturing
    • 1 - 100 Employee
    • Director of Manufacturing and New Product Development
      • May 2020 - Present

    • United States
    • Food and Beverage Services
    • 1 - 100 Employee
    • Vice President of Advanced Manufacturing
      • 2018 - Apr 2020

      Lead, develop and execute operation strategies and programs to drive and support attainment of company goals and objectives, with primary work focused on implementation of a new wastewater treatment facility to support the operation. Report to the COO and serve as a Senior Management team member, with responsibility for driving innovation and performance improvements throughout the operation and delivering on excellence, quality, and efficiency. • Working on lean implementation to improve production and contain costs• Leading design and build of $3M wastewater pre-treatment facility at a new production facility• Guiding development of new, advanced processes to improve run efficiencies Show less

    • Vice President of Operations
      • 2010 - 2018

      Directed and managed plant operations to ensure manufacturing capabilities met or exceeded requirements for safety, cost, quality, delivery, and responsiveness.• Held responsibility for a $11M annual budget and the production and performance of 188 hourly and management employees• Increased production capacity by 78% with the implementation of process improvement programs to support increased sales • Successfully reduced client concerns by 60% through a variety of quality improvement processes• Reduced production costs on average by 20%• Decreased employee accidents within operation by 60%• Served as the main point of contact for several outside agencies and institutions, including the Michigan Department of Environmental Quality, to ensure regulatory compliance for operations Show less

    • Director Of Technical Services
      • 2006 - 2010

      Managed the performance and production of the internal engineering and maintenance groups at Graceland operation with additional responsibility for managing all outside technical support groups. • Directing and working with an outside design firm, led the design and construction of an anaerobic/aerobic wastewater treatment system to successfully treat all produced wastewater• Doubled the operation’s capacity after leading the Design of experiments testing, design, and implementation of a new state-of-the-art manufacturing system• Internal lead for design and construction of a 50,000 square foot facility expansion to house new system and storage areas• Worked with the electric power supply to design and install a Graceland owned substation to supply plant electricity• Continued the process and product analysis that resulted in an increase in existing asset capacity of 20% and decreased product cost of 15% Show less

    • Manager of Technical Services
      • 1998 - 2006

      Drove workforce optimization for the internal engineering and maintenance groups with a focus on developing and implementing standard processes and systems, and preventative maintenance plans to increase productivity and decrease downtime and set up.• Delivered an 80% reduction in product rework time after implementing standard product process and flow controls• Reduced set-up time by 50% by creating standard process set-up instructions and training • Launched a preventative maintenance plan, increasing equipment performance up time by 40%• Increased existing asset capacity by 30% and decreased product cost by 24% after developing and launching a process and product analysis to identify process change needs Show less

    • United States
    • Appliances, Electrical, and Electronics Manufacturing
    • 700 & Above Employee
    • Senior Lead Manufacturing Engineer | Program Manager
      • 1996 - 1998

      Led improvements in areas of product quality, asset capacity and costs of the products test area. • Reduced costs by 12% and extended life of the product after serving as technical program manager to improve a rate sensor and its applications in inertial products • Lead engineer for an in-house circuit board build and test area; after completion of project, delivered an 8% decrease in rework requirements • Manufacturing representative for new product development project, partnering with another division to develop a lightweight, passively cooled, lower power consumption inertial reference unit; led the investment budget analysis and product cost analysis with first results exceeding targeted outcomes Show less

Education

  • Alpena Community College
    Associate of Science - AS, Pre-Engineering
  • Michigan Technological University
    Bachelor of Science - BS, Eletrical Engineering

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