EAST Zonal Leader - Quality Assurance

• Dec 2022 - Present

Assistant Manager - Quality Assurance

• Aug 2022 - Dec 2022

• Enabling Quality growth by developing & managing a network of team member. • Responsible for Plant Quality & Shop floor activities with process capability improvement. • Achieving top-line Quality targets with eye on reduction or rework & rejection. • On hand experience in NPD, APQP, PPAP, FMEA, SPC, MSA and CAPA including continuous improvements. • Problem solving through 4Q, 8D, PDCA, DMAIC, A3, Brain storming, 7QC Tools, Why-Why analysis, Root Cause analysis, tools and Statistical decision-making including application knowledge of Minitab. • On hand experience of KAIZEN, Poka-Yoke, Six Sigma, PFD, PCP, Lean concept, Single piece flow, 5S, TPM, FIFO. • Working knowledge on Audits (Surveillance/Re-Certification Audit) – IATF-16949, ISO-9001 & VDA 6.3 audits. • Strong experience in Project management (Chronic issue/Cost saving/Rejection reduction) which include planning, supervising, monitoring, and accomplishing the goals of specific project requirements. • Leading and motivating the team to achieve pre-set Quality targets & waste reduction. • Forecasting and planning Quality plans and executing them in a given time frame. • Following 14 Quality principles for the value stream & Quality improvement. Show less

Senior Engineer - Quality Assurance

• Oct 2018 - Jul 2022

✴️Ensure customer satisfaction through process improvement, reduction rejection & rework and timely delivery of quality product to the customer with CSR. ✴️Handling QMS documentations, Auditing (Certified internal auditor IATF-16949:2016 & ISO-9001:2015), QMS activities, In-process quality management, validation, leadership experience, project management, Production management, process improvement, good analytical capability, problem solving skill with good communications skills. ✴️Production management professional with skilled in Quality Assurance identify & develop new process and procedure to improve production & quality accuracy as per QMS (ISO 9001:2015). ✴️Lead and drive In-process quality activities such as NPD, APQP, PPAP, PFMEA, SPC, MSA and CAPA including continuous improvement techniques to help minimize process variation and achieve desired process control. ✴️Working on system Audits (Surveillance/Re-Certification Audit) – IATF-16949, QMS, EMS, ISO-45001, OHSAS and HIRA. ✴️Problem-Solving methods (8D), Why-Why analysis, Root Cause analysis 7 QC tools and Statistical decision-making including application knowledge of Minitab. ✴️Working on KAIZEN, Six Sigma, PFD, PCP, Lean concept, Single piece flow, 5S, TPM, Line lay outing, FIFO. ✴️Prepare IPO, Quality Plan, Process flow, control plan, Procedures, Work Instructions, check list at each stage of work. ✴️Take care of Welding Process (CO2 & Laser) Quality and Ensuring Process Qualification (PQR). ✴️Developed different systems to reduce human errors by implementing mistake proofing. Show less

Senior Enginer - Quality Assurance

• Apr 2018 - Oct 2018

Plant Quality Incharge Plant Quality Incharge

Enginer - Quality Assurance

• Sep 2012 - Apr 2018

✴️Identifying area of obstruction / quality failure, advising on system & process change for qualitative improvement. ✴️Checked & Ensured the Quality Parameters for Propeller Shafts as per the Customer Specifications by Balancing Tests. ✴️Carried out ‘Process Audit’ on Shop floor during Manufacturing and ‘Quality Audit’ of Finished Goods as per the Quality Control Plan to meet the Customer’s expectations. ✴️Conducted ‘In-process’ rework & rejection analysis and carried out Corrective Action & Preventive Action (CAPA). ✴️Led the team for the project ‘Manage by Fact (MBF) to carry out Root Cause Analysis (RCA) and corrective actions. ✴️Saved Cost & reduced Rew/Rej through Poka-yoke implementation and indigenization of parts/components. ✴️Implemented the Statistical tool in the shop floor & carry out layout inspection of Finished Goods. ✴️Participated in Product Part Approval Process (PPAP), carried out Failure Mode Effect Analysis (FMEA) . ✴️Ensured the Quality documented procedures and Quality Standards being followed by concerned employees. ✴️Export in Drive/Propeller shaft balancing M/C & test all the method of Drive shafts balancing process. ✴️PDIR preparation & Layout inspection for finish good, leading for export material finish good inspection. Show less