Balaraman Ramasamy
Acting Head of Quality Department at Saudi Mechanical Industries Co.- Claim this Profile
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Bio
Credentials
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ASNT NDT Level II Certification - Liquid Penetrant Testing (PT) (ASNT-NDT2-PT)
TWG group chennaiAug, 2019- Nov, 2024 -
Lean Six Sigma Green Belt (ICGB)
Parliament of the Republic of South AfricaFeb, 2017- Nov, 2024
Experience
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Saudi Mechanical Industries Co.
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Saudi Arabia
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Industrial Machinery Manufacturing
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200 - 300 Employee
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Acting Head of Quality Department
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Aug 2012 - Present
Plan, Establish, Implement and Maintain an Internal audit Program throughout the plant. Handling second party audits conduct by customer. Assisting third party audits. Plan and execution of product and process audits across all facilities. Monitoring External, Internal customer complaint & Customer returns, Root cause analysis conducted, taking appropriate Corrective action to eliminate the cause & to prevent reoccurrence. The effectiveness of the corrective actions monitor by regular interval. Regular assessments of customer satisfaction and that consequent improvements are identified and implemented. Preparation and presenting the Management Review to the Top Management and output reviews in periodic interval. Preparation Monthly Quality report and submit to Top Management along with action proposed / implement to achieve the target. Defining quality procedures in conjunction with operating staff. Assign Key Performance Indicator to subordinate and review periodically. Annual budget preparation for the Quality department which includes Manpower, Training, Measuring instrument and equipment. Appraisal review of sub ordinate and proposal submit to Management. Ensure that records are established and maintained to provide evidence that that QMS is being followed and that these is a system in place for the identification, storage, protection, retrieval, retention time and disposition of such records. Ensure that quality objectives are set by the top management for measuring the performance of the QMS and these are regularly reviewed. Coaches and guides team member. Validation of process changes and communicate to customers to get approval. Updating the employees training records, Develop, implement, update & Periodic review SOP's, IT related to QA in line with local and international standards. Implementing new ease and accurate inspection methods in the shop floor and QC. Safety audit periodically conducted in each section. Show less
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Inergy automotive systems india pvt ltd
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ranipet-india
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Assistant manager - quality
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Nov 2009 - Jun 2012
• Conduct the special type of test like drop test and burst test etc., • Train the sub ordinates for 8D, MSA & SPC. • Select & approval of suppliers based on INERGY standards. • Metrology lab set up for new plant • Corrective & Preventive action for Non conformance. • Customer co-ordination for all quality related activities. • Work allocation to QC-Inspectors for In-house & Incoming parts. • Monitoring and maintaining the performance of QC-Inspectors. • Procedure and Work instruction preparation for calibration of Measuring Equipment's. • Quality alert preparation for customer complaints & in-house rejection. • Maintaining and Monitoring Customer & internal PPM • Process and product audit for products. • Calibration of Gauges & Instruments available across the Organization (Internal & external). Show less
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Pricol Limited
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India
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Motor Vehicle Manufacturing
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700 & Above Employee
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Assistant manager-quality
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Jan 2007 - Nov 2009
• In-charge for Metrology Laboratory. • Calibration of Gauges & Instruments available across the Organization. • Looking after the procurement activities of Instruments & Gauges. • Controlling the Inventory of Instruments & Gauges. • Selection of Instrument, like Gauges and Fixtures of the new development component • Select & approval of the supplier for any new procurement of the Instrument / Gauges. • Approved and verified the Internal and External calibration certificate. • Monitoring the calibration trend of each instrument and gauges . • Conduct MSA study for Variable & Attribute of Instruments & Gauges. • Preparing Quality Plan for the developing component like machined, pressed, moulded parts. • Issuing Quality Plan to the respective Departments and Venders • ECN Correction has made in Quality plan according to the Drawing • Creating ECRN to the components. • In-charge for the sample Inspection area. • Study the Inspection method and Implement the new Inspection method. • Prepare PPAP documents for new product. • Prepare the documents like Control plan, Working Instruction etc., • Do the chemical analysis for different raw material and plated components. Show less
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GTN Exports limited
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Coimbatore Area, India
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Engineer-Quality
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Jun 2004 - Dec 2006
• Preparing Quality plan and check lists. • Final inspection for developing components. • Conduct Destructive testing like compression test, tensile test, impact test and hardness testing for raw material and finished components as per quality plan. • Handling the measuring instruments and precision instruments like Trimos, Optical flat and light band for finding the flatness. • Implementing SPC Techniques. • Disposition for rework, hold and rejected components. • Preparing Quality plan and check lists. • Final inspection for developing components. • Conduct Destructive testing like compression test, tensile test, impact test and hardness testing for raw material and finished components as per quality plan. • Handling the measuring instruments and precision instruments like Trimos, Optical flat and light band for finding the flatness. • Implementing SPC Techniques. • Disposition for rework, hold and rejected components.
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Education
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Bharathiar University
Master of Business Administration (M.B.A.), General -
Bharathiar University
Bachelor of Engineering - BE, Mechanical Engineering -
Government higher secondary school
High School, maths, physics, chemistry, biology