Production Manager

• Dec 2015 - Present

Production Planning & Execution • Operating Anutone Acoustics Limited production system for the production of Magnesium Boards(Tufbloc) • Monitor and produce daily, weekly & monthly production target quantity according to the production plan • Responsible for production and man power planning in a shift • Preparing the Daily Production Report, MRM report and Man Hour Report • Preparing production order in SAP • Preparing and analysing the Production Down Time and Process Downtime Reports • Creation of communication tools for better knowledge sharing for workforce like SOP, OPL and Work Instruction for production related activities which includes safety and 5-S aspects • Plan and execute operator’s training and maintain the records of effectiveness and developing multi skill • Evaluate the skill of operators • Implementing and educating the line team for good practice lessons from other plants • Involving with maintenance team for weekend maintenance plan which helps us to run the plant without stoppages Process • Preparing the raw materials as per the work instruction and controlling the process parameters of wetmix • Doing moulding of Tufbloc boards as per the work instruction and controlling the process parameters • Monitoring and controlling the process parameters in the demoulding stage, drying stage, cutting stage and final stage • Testing the boards in Universal Testing Machine(UTM) and ensuring their test results(UTS & MOR) are as per the specifications Quality Improvement • Ensuring the process parameters are within the limit in the raw material preparation, wetmix preparation, moulding stage, demoulding stage, drying stage, cutting stage and final stage to reduce the waste and improve the quality Show less

Assistant Production Manager

• Jan 2011 - Mar 2013

Production Planning & Execution • Monitor and produce daily, weekly & monthly production target quantity according to the production plan • Responsible for production and man power planning in a shift • Preparing the Daily Production Report, Power and Fuel Consumption Report, Production & Energy MIS Report and Man Hour Report • Preparing and analysing the Production Down Time and Process Downtime Reports • Creation of communication tools for better knowledge sharing for workforce like SOP, OPL and Work Instruction for production related activities which includes safety and 5-S aspects Process Kiln • Maintaining and controlling the process parameters of kiln • Maintaining maximum temperature of the kiln properly irrespective of blend, product and push rate • Maintaining petcoke burner temperature above the firing temperature of petcoke by controlling the exhaust temperature and using the jetroof burners properly • Maintaining properly the temperature, pressure and other process parameters in the areas after the firing zone in the kiln in order to use the excess energy from the kiln to dryer effectively as well as to get good quality product from the kiln Dryer • Maintaining and controlling the process parameters of dryer • Choosing the proper recipe for the dryer chambers according to the product and kiln condition • Closely monitoring the dryer parameters as per the recipe • Acting immediately if any deviation happens in process parameters and solving the problem and preventing the extension of chambers as much as possible Other Processes • Maintaining proper pressure in the pan mill and proper moisture in the blend in clay preparation • Maintaining proper pressure in extruder and proper moisture in the green bricks • Maintaining the proper moisture in the dried bricks after the completion of drying cycle Quality Improvement • Ensuring the process parameters are within the limit in all the stages of the process and getting the quality product Show less

Shift Engineer

• May 2009 - Dec 2010

Junior Electrical Engineer

• Aug 2007 - Apr 2009