Ashraf Sial

at Mannan Shahid Forgings Limited-a project of Abraaj Capital
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Contact Information
us****@****om
(386) 825-5501
Location
Lahore District, Punjab, Pakistan, PK

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Experience

    • Pakistan
    • Motor Vehicle Manufacturing
    • 1 - 100 Employee
      • Feb 2014 - Present

      The work typically involves Maintenance of 13 Forging Presses including 250Tons to 4000Tons. Job Responsibilities Involves 1. Designing maintenance strategies, procedures and methods;2. Carrying out routine scheduled maintenance work and responding to equipment faults;3. Diagnosing breakdown problems;4. Fitting new parts and making sure equipment is working correctly;5. Carrying out quality inspections on jobs;6. Liaising with client departments, customers and other engineering and production colleagues;7. Arranging specialist procurement of fixtures, fittings or components;8.Controlling maintenance tools, stores and equipment;9. Monitoring and controlling maintenance costs;10. Dealing with emergencies, unplanned problems and repairs;11. Improving health and safety policies and procedures;12. Working with specialist equipment, such as programmable logic controllers (PLC), which control machinery on factory assembly lines;13. Writing maintenance strategies to help with installation and commissioning guidelines;14.Ensuring there is continuous cover of the machinery and equipment in case of breakdowns. Show less

      • Feb 2014 - Present

      1. To get optimal production out of forging presses by administrative controls based on weekly and monthly planning and forgings schedules of production.2. To prepare and submit progress reports of actual production to management for analysis purpose. 3. Assist to cut down forging cost of components by improving tools and dies.4. To improve shop floor controls and process controls by directing and guiding workforce.5. To workout requirements of machines/presses, manpower and capacity of forge shop.6. To ensure uniform and timely movements of components in process from stations to station by improving material handling.7. To ensure co-ordination with other shops.8. To prepare techniques to raise quality of products based on analysis of reports prepared by QC Department.9. To deal with critical and technical matters Management.10. Any other task assigned by Management. Show less

    • Manager Forgings
      • Jan 2005 - Dec 2008

      1. Production Planning according to customer requirements. 2. Men power detailing. 3. Looking after Raw Material Status. 4. Making reports and keeping records of production. 5. Responsible to reduce rejection level to a very rate by continuous improvements. 6. Production Planning of shot blasts and rework shops. 7. Looking after the preventive and trouble shooting maintenance of Mechanical Presses. 8. Designing of Forging Dies and their process. 1. Production Planning according to customer requirements. 2. Men power detailing. 3. Looking after Raw Material Status. 4. Making reports and keeping records of production. 5. Responsible to reduce rejection level to a very rate by continuous improvements. 6. Production Planning of shot blasts and rework shops. 7. Looking after the preventive and trouble shooting maintenance of Mechanical Presses. 8. Designing of Forging Dies and their process.

    • United States
    • Machinery Manufacturing
    • 1 - 100 Employee
    • Deputy Manager Forgings.
      • Jan 2003 - Nov 2005

      1. Production Planning according to dispatch plan of customers. 2. Managing Men power as per production plan. 3.Making Production related reports and keeping records as per ISO requirements. 4. Looking after Mechanical Maintenance of Forging Presses. 5. Responsible to reduce rejection level and to increase productivity. 6. Designing Forging, Blocking and Trimming Dies. 1. Production Planning according to dispatch plan of customers. 2. Managing Men power as per production plan. 3.Making Production related reports and keeping records as per ISO requirements. 4. Looking after Mechanical Maintenance of Forging Presses. 5. Responsible to reduce rejection level and to increase productivity. 6. Designing Forging, Blocking and Trimming Dies.

    • Pakistan
    • Motor Vehicle Manufacturing
    • 1 - 100 Employee
    • Assistant Manager Forgings.
      • Feb 1995 - Dec 2003

      1.To prepare and submit progress reports of actual production to management for analysis purpose. 2. Ensuring availability of up to date documents affecting quality. 3. Assist to cut down forging cost of components by improving tools and dies. 4. To improve shop floor controls and process controls by directing and guiding workforce. 5. To continuously monitor performance of workforce. 6. To ensure safe practices on working. 7. To promote multi skill in staff. 8. To co-ordinate with other shops for smooth production. Show less

    • Maintenance Technician
      • Jan 1994 - Nov 1995

      1.Ensures operation of machinery and mechanical equipment by completing preventive maintenance requirements on engines, motors, pneumatic tools, conveyor systems, and production machines; following diagrams, sketches, operations manuals, manufacturer's instructions, and engineering specifications; troubleshooting malfunctions. 2.Removes defective parts by dismantling devices; using hoists, cranes, and hand and power tools; examining form and texture of parts. 3. Adjusts functional parts of devices and control instruments by using hand tools, levels, plumb bobs, and straightedges. 4.Conserves maintenance resources by using equipment and supplies as needed to accomplish job results. 5.Provides mechanical maintenance information by answering questions and requests. 6.Prepares mechanical maintenance reports by collecting, analyzing, and summarizing information and trends. 7.Maintains technical knowledge by attending educational workshops; reviewing technical publications; establishing personal networks. 8.Maintains continuity among work teams by documenting and communicating actions, irregularities, and continuing needs. 9.Maintains safe and clean working environment by complying with procedures, rules, and regulations. 10.Contributes to team effort by accomplishing related results as needed. Show less

    • Trainee Engineer
      • Feb 1994 - Dec 1994

      1. Implementation of preventive maintenance programs; 2. Implementation of special maintenance and control of technical results 3. Updating of data concerning the certification of machines and equipment, by making 4. Arrangements to check current validity of said certification; 5. Co-ordination of maintenance personnel, proposing technical improvements according to the characteristics of said co-ordination; 6. Enactment of alert safety bulletins, non-conformance reports and failure reports, by actuation of relevant activities; 7. Co-ordination of repair activities in the event of serious damage to plants or facilities operating in the area of responsibility Show less

Education

  • AOTS
    CERTIFACTE, Resources Production and Management
    2011 - 2011
  • Pak Swiss
    DAE, INSTRUMET AND MECH
    1990 - 1993

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