Asghar Jivani

Head of Supply Chain - Plastic Division at Ismail Industries Limited
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Contact Information
us****@****om
(386) 825-5501
Location
Karachi Division, Sindh, Pakistan, PK

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Experience

    • Pakistan
    • Food and Beverage Manufacturing
    • 700 & Above Employee
    • Head of Supply Chain - Plastic Division
      • Oct 2022 - Present

    • Pakistan
    • Motor Vehicle Manufacturing
    • 200 - 300 Employee
    • Deputy General Manager Supply Chain
      • Apr 2022 - Sep 2022

    • Pakistan
    • Food and Beverage Services
    • 700 & Above Employee
      • Dec 2019 - Apr 2022

      • Jul 2018 - Nov 2019

      • Dec 2016 - Jun 2018

    • Pakistan
    • Motor Vehicle Manufacturing
    • 100 - 200 Employee
      • Jul 2016 - Dec 2016

      CAPACITY MAPPING & PLANNING:•Responsible to map capacity with respect to product mix for monthly production plan.•Responsible to calculated resource & equipment required for capacity expansion.SUPPLY PLANNING OF LOCAL & IMPORTED RAW MATERIALS•Controlling and monitoring raw material inventory and co-ordinate with procurement demand to timely place the order of local and foreign item keeping in mind the lead time.•Handling 3rd party production planning and procurement for timely supplies.DEMAND PLANNING•Close coordination with Sales, Marketing and Production department to meet monthly and annual production targets.•Formulating Production Forecast on the basis of Sales Forecast, provided by Marketing department, to meet sale demand, on Monthly basis. While considering all the constraints of capacity•Converts sales forecasts to demand plans at SKU level by factoring historical sales pattern, sales promotion program & marketing inputs to develop a production plan.•Special monitoring of OEM orders and ensure on time production and dispatch.INVENTORY MANAGEMENT OF FINISH GOODS, WIP & RAW MATERIALS•Responsible to generate different reports for monitoring & controlling inventories.•Manage the replenishment process for all materials. Insure that adequate inventory levels are maintained in order to meet production plan requirement and meeting inventory goals.DETAIL PRODUCTION SCHEDULING•Responsible to schedule bottle neck stations•Responsible to providing the alternate production plans in case of machine break downs and faults.MATERIAL REQUIREMENT & MANUFACTURING RESOURCE PLANNING (MRP I & MRP II)•Establishing and execution of complete system of M.R.P (material requirement planning) on oracle ERP system.•Managing production BOM and batches on Oracle ERP.VALIDATING THE PLAN & MEASURING THE PERFORMANCE•Preparing MS excel based BI Dashboard for reviewing plant performance, down times and OEE.•Reviewing Weekly and Monthly Plan. Show less

      • Oct 2013 - Jun 2016

      • Establishing and execution of complete system of M.R.P (material requirement planning) on oracle ERP system.• Special monitoring of OEM orders and ensure on time production and dispatch.• Close coordination with Sales, Marketing and Production department to meet monthly and annual production targets.• Formulating Production Forecast on the basis of Sales Forecast, provided by Marketing Department, to meet sale demand, on Monthly basis. While considering all the constraints of capacity• Controlling and monitoring raw material inventory and co-ordinate with procurement demand to timely place the order of local and foreign item keeping in mind the lead time.• Responsible to monitor and control daily production as per schedule and plan.• Responsible to providing the alternate production plans in case of machine break downs and faults.• Reviewing Weekly and Monthly Plan vs. Actual and the causes of deviation.• Managing production BOM and batches on Oracle ERP.• Responsible to generate Different official reports regarding production and inventory.• Reviewing Weekly and Monthly Plan vs. Actual and the causes of deviation.• Managing production BOM and Routings on Oracle ERP.• Circulating weekly production plan and material shortages for 6 production lines.• Conducting daily morning meeting and reviewing OEE for decreasing downtime.• Converts sales forecasts to demand plans at an SKU level by factoring historical sales pattern, sales promotion program & marketing inputs to develop a production plan.• Generating quarterly material requirements, for import ordering.• Handling 3rd party production planning and procurement for timely supplies.• Analyzing and generating monthly capacity reviews, capacity planning and Material requirement plan (MRP). Show less

    • Planning Engineer
      • Oct 2011 - Sep 2013

      1)Responsible to formulate Production Forecast on the basis of Marketing Forecast to meet sale demand,on Monthly basis. 2)Responsible to control and monitor the raw material inventory and collaborate with procurement demand to timely place the order of local and foreign item keep in mind the lead time. 3)Responsible to execute production forecast by formulating proper schedule on daily basis. 4)Responsible to monitor and control daily production as per schedule and plan 5) Responsible to providing the alternate plans in case of and down time and faults. 6)Responsible to generate purchase requisition of different local raw materials 7)Responsible to monitor and control finish good inventory. 8)Responsible to generate Different official reports regarding production and inventory on daily, fortnightly and monthly basis. Show less

    • Pakistan
    • Manufacturing
    • 700 & Above Employee
    • Production Engineer
      • Jan 2011 - Sep 2011

      1) Responsible to complete monthly production target 2) Responsible to control scarp and rework 3) Manage and efficiently use allocated man power 4) Manage allocated production activities 5) Responsible to achieve monthly kaizen and quality objective 1) Responsible to complete monthly production target 2) Responsible to control scarp and rework 3) Manage and efficiently use allocated man power 4) Manage allocated production activities 5) Responsible to achieve monthly kaizen and quality objective

    • Pakistan
    • Motor Vehicle Manufacturing
    • 300 - 400 Employee
    • Internee
      • Jun 2009 - Jul 2009

      Internee Internee

Education

  • National University of Sciences and Technology (NUST)
    Master's degree, Manufacturing Engineering and Management
    2012 - 2016
  • NED University of Engineering and Technology
    Bachelor of Engineering (B.E.), Industrial and Manufacturing
    2007 - 2010
  • D.J Sindh Govt. Science College
    FSc, Pre-Engineering
    2004 - 2006

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