Ary Santony

Senior Production Engineer and R&D Head Department at TUFF AUSTRALIA
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Contact Information
Location
Toowoomba, Queensland, Australia, AU
Languages
  • English Professional working proficiency
  • Indonesian Native or bilingual proficiency

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Credentials

  • Solidworks PDM Professional Training
    Solidworks
    Mar, 2022
    - Sep, 2024
  • Solidworks Essential Traning
    Solidworks
    May, 2021
    - Sep, 2024
  • SKF Certified Maintenance Partner
    SKF Group
    May, 2016
    - Sep, 2024
  • Basic Vibration Analysis
    SKF Group
    Mar, 2016
    - Sep, 2024
  • Workshop on Utilizing Microlog and @nalyst
    SKF Group
    Mar, 2016
    - Sep, 2024
  • Bearing Maintenance and Technology, Mounting Dismounting Bearing, Bearing Lubrication and Root Cause Failure Analysis
    SKF Group
    Aug, 2015
    - Sep, 2024
  • Practical Negotiation Skill
    Proactive management Services
    Mar, 2015
    - Sep, 2024
  • Effective Communication Skill
    Proactive management Services
    Jan, 2015
    - Sep, 2024
  • Certificate of Recognition Urban Concept Class
    Enginering@work - Shell Eco-Marathon
    Mar, 2014
    - Sep, 2024
  • AutoCAD 2D Training
    University of Sumatera Utara
    Apr, 2010
    - Sep, 2024
  • AutoCAD 3D Training
    University of Sumatera Utara
    Apr, 2010
    - Sep, 2024

Experience

    • Australia
    • Motor Vehicle Manufacturing
    • 1 - 100 Employee
    • Senior Production Engineer and R&D Head Department
      • Feb 2019 - Present

      • Leading new design projects • Managing TUFF Group RnD department with 2 Engineer Draftsperson (working closely) as well as 1 Engineer Draftsperson (working remotely) including unlimited coaching • Preparing RnD team to document all products in 3D Drawing and catching up with 20 years old products in the factory. • Arranging drawing according to AS1100 • Be a major part of ERP Implementation & leading design team to provide all required drawings • Establish master template for 3D Drawing of Bullbars, Rails, Trays, Canopies, Cabinets and other products including its configuration in order to populate BOM for the right setup • Designing folder structure, arranging drawing files and developing process and system in workshop to meet ISO 9001 Framework • Involved in customer discussion in every complex custom built including ordinary customers and Toowoomba Regional Council • Liaising with supervisors (Services, Bullbars, Rails and Trays) to gather product and structural requirements and designs • Totally change the system of manufacturing a product from Trial and Error to First Time Right • Analyze factory layout, increase equipment efficiency • Provide advice to the management team and supervisors on product development and modifications which intend to keep up with up-to-date technology and factory efficiency • Understand and implement feedback from sales team and senior management to improve and modify designs • Oversee the continuous improvement of RnD functions & introducing new product to market • Determining size of material that needed to build for each product • Developing Standard Operational Procedure for manufacturing new design, quality control, testing and installation every product on vehicle • Establish design process workflow which is also considering and integrating process from sales, manufacturing up to quality control • Doing Root Cause Failure Analysis and modification of old products that have issue on manufacturing or fitting

    • Workshop Supervisor
      • Jun 2017 - Jan 2019

      • Welcoming customer and consult with them what need to be repaired and give them advice about better component’s design • Managing worker to finish their duties on time • Inspecting machine equipment monthly to prevent unplanned breakdown occurred • Checking and making sure that all of the items repaired in good condition • Develop workflows for better labor utilization • Optimizing worker efficiency by allocating duty and workload to another staff and supervising them to make sure optimum outcome will be achieved • Organize and inspect to carry regular maintenance of equipment for better efficiency output • Plan production schedules and cost forecast as per staff availability for utmost productivity • Organize and order required materials, and required equipment • Replenishing the stock time to time to ensure minimum availability • Managing simple accounting jobs such as cashier, invoicing, and monthly report • Establishing Standard Operational Procedure for installation, testing, quality control and maintenance according to engineering principle and safety regulation • Proposing up to date technology to owner that could increase workshop and equipment efficiency and cost reduction such as investing hydraulic press machine rather than manual press machine

    • Indonesia
    • Wholesale
    • 1 - 100 Employee
    • Senior Technical Sales Engineer
      • Sep 2014 - May 2017

      • Involved in company decision making, include proposing strategies to provide and improve after sales service at customer’s plants which intended to gain stronger conviction by customer • Create technical reports, 2D and 3D drawings and video-based on RCFA • Overseeing and governing maintenance team to conduct any necessary jobs that according to RCFA result, such as, welding, grinding, lathing, drilling, cutting, etc • Supervise and guide maintenance team as well as establish Standard Operational Procedure for machine installation according to engineering principle and safety regulation • Presenting detail of jobs and benefits of such modification and reparation to Owner, Engineering Manager and technicians • Develop new designs, prototypes and products as per project needs • Increase company sales number by proposing SKF products other than Bearing to customer who is experiencing advantage and benefit of SKF after sales service • Keep a good relationship with customer • Create presentation that show how much cost could be reduced by using SKF Products and convey to Owner as well as Engineering Manager • Inspecting machine performance monthly and make a report of how much cost could be reduced and how much machine lifetime increase by performing any RCFA on each machine • Conduct in-class training with topic of Bearing and other parts in order to improve machine reliability and maintenance process

    • Mechanical Drafter
      • Sep 2013 - Aug 2014

      • Creating 2D design of Machines especially for Palm Oil Mill and its material list estimation • Discuss and consult with workshop engineer about job priorities • Match drawing and machines which had been built • Determining size of material that needed to build for each type of machine, such as plate thickness, bolt size, tube and angle sizes, etc. • Proposing new design ideas to internal top management level which intend to keep up with up-to-date technology • Creating 2D design of Machines especially for Palm Oil Mill and its material list estimation • Discuss and consult with workshop engineer about job priorities • Match drawing and machines which had been built • Determining size of material that needed to build for each type of machine, such as plate thickness, bolt size, tube and angle sizes, etc. • Proposing new design ideas to internal top management level which intend to keep up with up-to-date technology

Education

  • University Of Sumatera Utara
    Bachelor's degree, Mechanical Engineering
    2009 - 2014

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