Andy Lewis
Staff Engineer at Special Metals- Claim this Profile
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Experience
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Special Metals
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United States
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Mining
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400 - 500 Employee
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Staff Engineer
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May 2022 - Present
Intermediate products
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Process Engineer
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Mar 2021 - May 2022
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Kelly Services
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Mexico
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200 - 300 Employee
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Process Engineer
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Nov 2020 - Mar 2021
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Alcon
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Switzerland
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Medical Equipment Manufacturing
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700 & Above Employee
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Senior Engineer
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Mar 2019 - Dec 2020
Research and Development - Validation and Tech Transfer / Coating Development ▪ Conducted process research, development, and scale-up for new intraocular lenses (IOLs) used in cataract remediation. ▪ Investigated and evaluated existing technology and designed new methodology, materials, machines, and processes for medical device development at the Huntington West Virginia site, now producing 6 million intraocular lenses annually. ▪ Led technology transfer lifecycle and collaborated… Show more Research and Development - Validation and Tech Transfer / Coating Development ▪ Conducted process research, development, and scale-up for new intraocular lenses (IOLs) used in cataract remediation. ▪ Investigated and evaluated existing technology and designed new methodology, materials, machines, and processes for medical device development at the Huntington West Virginia site, now producing 6 million intraocular lenses annually. ▪ Led technology transfer lifecycle and collaborated with multiple departments and stakeholders to drive project completion and product launch. Projects focused on market expansion into China and new products for EU and Canada. ▪ Commissioned and validated equipment for developmental use in the R&D Pilot Line, expanding the site’s Pilot Line’s capabilities for new product development. Established Critical Process Parameters (CPPs) and Critical Quality Attributes (CQAs) and ensured equipment met or exceeded requirements by utilizing risk management methods. ▪ Supported manufacturing during a critical system upgrade. Validated 7 production optical metrology systems during planned outage, allowing release of equipment to production on schedule and completion of validation with zero deviations. Show less Research and Development - Validation and Tech Transfer / Coating Development ▪ Conducted process research, development, and scale-up for new intraocular lenses (IOLs) used in cataract remediation. ▪ Investigated and evaluated existing technology and designed new methodology, materials, machines, and processes for medical device development at the Huntington West Virginia site, now producing 6 million intraocular lenses annually. ▪ Led technology transfer lifecycle and collaborated… Show more Research and Development - Validation and Tech Transfer / Coating Development ▪ Conducted process research, development, and scale-up for new intraocular lenses (IOLs) used in cataract remediation. ▪ Investigated and evaluated existing technology and designed new methodology, materials, machines, and processes for medical device development at the Huntington West Virginia site, now producing 6 million intraocular lenses annually. ▪ Led technology transfer lifecycle and collaborated with multiple departments and stakeholders to drive project completion and product launch. Projects focused on market expansion into China and new products for EU and Canada. ▪ Commissioned and validated equipment for developmental use in the R&D Pilot Line, expanding the site’s Pilot Line’s capabilities for new product development. Established Critical Process Parameters (CPPs) and Critical Quality Attributes (CQAs) and ensured equipment met or exceeded requirements by utilizing risk management methods. ▪ Supported manufacturing during a critical system upgrade. Validated 7 production optical metrology systems during planned outage, allowing release of equipment to production on schedule and completion of validation with zero deviations. Show less
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Manufacturing Engineer
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Sep 2018 - Mar 2019
Flat Products
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Manufacturing Process and Facilities Engineer
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Feb 2018 - Sep 2018
Engineer for sheet operations. Equipment included 80” Steckel Mill, mandrel coiler, anneal and pickling lines, cold mill, and bright annealing.
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Process Engineer
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Jun 2017 - Feb 2018
Intermediate flat products
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Product Engineer (Co-Op)
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May 2015 - May 2017
• Collected failure data and analyzed production issues in order to make data driven modifications to manufacturing processes to improve product quality as well as reduce labor and material costs in manufacturing Nickel Superalloys. • Responsible for reporting on departmental performance metrics. Utilized statistical methods for process control to identify and analyze production anomalies. Data was presented to department managers and directors on a weekly basis. • Conducted process… Show more • Collected failure data and analyzed production issues in order to make data driven modifications to manufacturing processes to improve product quality as well as reduce labor and material costs in manufacturing Nickel Superalloys. • Responsible for reporting on departmental performance metrics. Utilized statistical methods for process control to identify and analyze production anomalies. Data was presented to department managers and directors on a weekly basis. • Conducted process capability studies on various equipment. Data was used by the technical sales team. • Collaborated with circuit planning to track scheduled material throughput in area of responsibility to avoid scheduling bottlenecks and creating material backlog.
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Brothers Auto Sales
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United States
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Motor Vehicle Manufacturing
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1 - 100 Employee
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Internet / Technology Manager
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May 2003 - May 2015
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Education
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Marshall University
BSME, Mechanical Engineering