Andrea Casali
Metallurgist - S.E.M., metallography and failure analysis at S.M.T. Laboratorio prove materiali metallici- Claim this Profile
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Bio
Experience
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S.M.T. Material Testing Lab - Specialized Workshop
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Italy
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Industrial Machinery Manufacturing
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1 - 100 Employee
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Metallurgist - S.E.M., metallography and failure analysis
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Feb 2021 - Present
ISO 17025 indipendent lab. - metallic materials and weld joints testing - Metallographic analysis on metallic materials according to international standards ASTM and ISO: macro, microstructure, grain size, inclusion content, decarburization, Baumann sulphur imprint, corrosion penetration depth, Hydrogen Induced Cracks (HIC test) evaluation, defect analysis - Microstructure analysis to check heat treatment conformity - In situ metallographic analysis (execution of metallographic replica tests) - Scanning Electron Microscope analysis (SEM/EDS) on corroded and failed mechanical components (fractography and defects analysis) Show less
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BorgWarner
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United States
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Motor Vehicle Manufacturing
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700 & Above Employee
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Metallurgist - S.E.M and metallographic analysis
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Sep 2018 - Feb 2021
Morse System Italy plant - Automotive (engine timing systems) - Scanning Electron Microscope (SEM/EDS) fracture and damage analysis on failed components: customer and supplier claims, end of test failures. Defects analysis - Metallography and microstructure analysis, hardness and microhardness testing - Technical support to production, quality and engineering dept. for heat treatment and materials related issues - Reverse engineering/benchmarking about materials and treatments Morse System Italy plant - Automotive (engine timing systems) - Scanning Electron Microscope (SEM/EDS) fracture and damage analysis on failed components: customer and supplier claims, end of test failures. Defects analysis - Metallography and microstructure analysis, hardness and microhardness testing - Technical support to production, quality and engineering dept. for heat treatment and materials related issues - Reverse engineering/benchmarking about materials and treatments
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Agrati Group
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Italy
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Motor Vehicle Parts Manufacturing
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500 - 600 Employee
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R&D laboratory & metallurgical engineer
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Sep 2017 - Sep 2018
- Analysis on failed components (fractographic analysis - SEM/EDS microscope) - Execution of lab. tests on bolts and screws for R&D purposes: Tensile static tests - Fatigue test - coefficent of friction measurement - salt spray test ISO 9227 - cleanliness test ISO 16232/VDA19 - Metallographic analysis: microstructure and decarburization evaluaton, thickness of hardened layers and coatings measurement - Analysis on failed components (fractographic analysis - SEM/EDS microscope) - Execution of lab. tests on bolts and screws for R&D purposes: Tensile static tests - Fatigue test - coefficent of friction measurement - salt spray test ISO 9227 - cleanliness test ISO 16232/VDA19 - Metallographic analysis: microstructure and decarburization evaluaton, thickness of hardened layers and coatings measurement
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Quality Control Srl
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Medolago (BG)
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Materials Lab Engineer
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Feb 2016 - Sep 2017
Metallic materials and weld joints third party testing laboratory: mechanical tests, metallograpic analysis, failure analysis, corrosion test, chemical analysis, fracture mechanics, NDT - Responsible of fracture mechanics tests: KIc, CTOD, J - Failure analysis follow up - Job order management and customer support about tests schedule and feasibility - Third parties inspectors support and test reports signature Metallic materials and weld joints third party testing laboratory: mechanical tests, metallograpic analysis, failure analysis, corrosion test, chemical analysis, fracture mechanics, NDT - Responsible of fracture mechanics tests: KIc, CTOD, J - Failure analysis follow up - Job order management and customer support about tests schedule and feasibility - Third parties inspectors support and test reports signature
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Malvestiti Group
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Italy
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Manufacturing
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1 - 100 Employee
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Engineering Dept. and Metallographic Lab.
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Jun 2015 - Feb 2016
Production of fine blanking tools and fine blanked steel components mainly for automotive industry - Sampling management - Tool trial and setup - Customer and supplier interface (in particular thermal treatment suppliers) - Metallographic Lab. tests on steel products: chemical analysis by spectrometer macro and micrographic analysis: defects and microstructure verification hardness and microhardness test (Rockwell, Vickers) cleanliness test for automotive components according to ISO 16232 Show less
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STMicroelectronics
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Switzerland
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Semiconductor Manufacturing
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700 & Above Employee
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R&D engineer - IC assembly
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Jul 2014 - Jun 2015
CPA (Corporate Package Automation). Main activities:- Plasma Cleaning and Atmospheric Plasma process development- Materials Characterization Laboratory
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Operations Back End Engineer
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Nov 2012 - Jul 2014
Automotive Product Group. Main activities:- power packages development- China and Morocco Back End plants support and interface
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PRYM
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Germany
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Industrial Machinery Manufacturing
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500 - 600 Employee
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Electroplating and Wastewater Treatmet Engineer
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Jan 2011 - Nov 2012
Galvanic baths manitenance and new chemicals development together with supplier. Galvanic baths manitenance and new chemicals development together with supplier.
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Education
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Politecnico di Milano
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Politecnico di Milano
Master Degree, Materials Engineering - 20 december 2010 -
Politecnico di Milano
Bachelor Degree, Materials Engineering