Andrea Casali

Metallurgist - S.E.M., metallography and failure analysis at S.M.T. Laboratorio prove materiali metallici
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Contact Information
us****@****om
(386) 825-5501
Location
Greater Milan Metropolitan Area, IT

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Experience

    • Italy
    • Industrial Machinery Manufacturing
    • 1 - 100 Employee
    • Metallurgist - S.E.M., metallography and failure analysis
      • Feb 2021 - Present

      ISO 17025 indipendent lab. - metallic materials and weld joints testing - Metallographic analysis on metallic materials according to international standards ASTM and ISO: macro, microstructure, grain size, inclusion content, decarburization, Baumann sulphur imprint, corrosion penetration depth, Hydrogen Induced Cracks (HIC test) evaluation, defect analysis - Microstructure analysis to check heat treatment conformity - In situ metallographic analysis (execution of metallographic replica tests) - Scanning Electron Microscope analysis (SEM/EDS) on corroded and failed mechanical components (fractography and defects analysis) Show less

    • United States
    • Motor Vehicle Manufacturing
    • 700 & Above Employee
    • Metallurgist - S.E.M and metallographic analysis
      • Sep 2018 - Feb 2021

      Morse System Italy plant - Automotive (engine timing systems) - Scanning Electron Microscope (SEM/EDS) fracture and damage analysis on failed components: customer and supplier claims, end of test failures. Defects analysis - Metallography and microstructure analysis, hardness and microhardness testing - Technical support to production, quality and engineering dept. for heat treatment and materials related issues - Reverse engineering/benchmarking about materials and treatments Morse System Italy plant - Automotive (engine timing systems) - Scanning Electron Microscope (SEM/EDS) fracture and damage analysis on failed components: customer and supplier claims, end of test failures. Defects analysis - Metallography and microstructure analysis, hardness and microhardness testing - Technical support to production, quality and engineering dept. for heat treatment and materials related issues - Reverse engineering/benchmarking about materials and treatments

    • Italy
    • Motor Vehicle Parts Manufacturing
    • 500 - 600 Employee
    • R&D laboratory & metallurgical engineer
      • Sep 2017 - Sep 2018

      - Analysis on failed components (fractographic analysis - SEM/EDS microscope) - Execution of lab. tests on bolts and screws for R&D purposes: Tensile static tests - Fatigue test - coefficent of friction measurement - salt spray test ISO 9227 - cleanliness test ISO 16232/VDA19 - Metallographic analysis: microstructure and decarburization evaluaton, thickness of hardened layers and coatings measurement - Analysis on failed components (fractographic analysis - SEM/EDS microscope) - Execution of lab. tests on bolts and screws for R&D purposes: Tensile static tests - Fatigue test - coefficent of friction measurement - salt spray test ISO 9227 - cleanliness test ISO 16232/VDA19 - Metallographic analysis: microstructure and decarburization evaluaton, thickness of hardened layers and coatings measurement

  • Quality Control Srl
    • Medolago (BG)
    • Materials Lab Engineer
      • Feb 2016 - Sep 2017

      Metallic materials and weld joints third party testing laboratory: mechanical tests, metallograpic analysis, failure analysis, corrosion test, chemical analysis, fracture mechanics, NDT - Responsible of fracture mechanics tests: KIc, CTOD, J - Failure analysis follow up - Job order management and customer support about tests schedule and feasibility - Third parties inspectors support and test reports signature Metallic materials and weld joints third party testing laboratory: mechanical tests, metallograpic analysis, failure analysis, corrosion test, chemical analysis, fracture mechanics, NDT - Responsible of fracture mechanics tests: KIc, CTOD, J - Failure analysis follow up - Job order management and customer support about tests schedule and feasibility - Third parties inspectors support and test reports signature

    • Italy
    • Manufacturing
    • 1 - 100 Employee
    • Engineering Dept. and Metallographic Lab.
      • Jun 2015 - Feb 2016

      Production of fine blanking tools and fine blanked steel components mainly for automotive industry - Sampling management - Tool trial and setup - Customer and supplier interface (in particular thermal treatment suppliers) - Metallographic Lab. tests on steel products: chemical analysis by spectrometer macro and micrographic analysis: defects and microstructure verification hardness and microhardness test (Rockwell, Vickers) cleanliness test for automotive components according to ISO 16232 Show less

    • Switzerland
    • Semiconductor Manufacturing
    • 700 & Above Employee
    • R&D engineer - IC assembly
      • Jul 2014 - Jun 2015

      CPA (Corporate Package Automation). Main activities:- Plasma Cleaning and Atmospheric Plasma process development- Materials Characterization Laboratory

    • Operations Back End Engineer
      • Nov 2012 - Jul 2014

      Automotive Product Group. Main activities:- power packages development- China and Morocco Back End plants support and interface

    • Germany
    • Industrial Machinery Manufacturing
    • 500 - 600 Employee
    • Electroplating and Wastewater Treatmet Engineer
      • Jan 2011 - Nov 2012

      Galvanic baths manitenance and new chemicals development together with supplier. Galvanic baths manitenance and new chemicals development together with supplier.

Education

  • Politecnico di Milano
    2017 - 2017
  • Politecnico di Milano
    Master Degree, Materials Engineering - 20 december 2010
    2008 - 2010
  • Politecnico di Milano
    Bachelor Degree, Materials Engineering
    2005 - 2008

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