Planning Lead

• Apr 2023 - Present

Demand and Supply Planning Section Head

• Mar 2019 - May 2023

- Master Production Schedule MPS , Material Requirement Planning MRP and Demand Planning.- Preparation of Production & MRP as per the updated demand forecast submission.- Issuing daily, weekly & monthly Production Schedules according to the available capacity per resource.- Daily Production Following up and Adherence report to ensure that the plan is on track and achieved as planned.- Managing the communication with sales to handle the demand changes and reflect in the daily/weekly schedule.- Issuing the required purchase requisitions to Purchasing team with delivery schedule for each item.- Maintaining and Managing schedules with purchasing team to reflect accuracy in schedule when changes happen.- Monthly SRM (Supply Review Meeting) with purchasing and operation teams to discuss the updated MRP and Capacities against the updated forecast submission for YTG Volumes.- Weekly meeting with purchasing team to ensure that all deliveries will be on time.- Weekly meeting with operation team to discuss the weekly plan adherence and shipping situation and any other actions needed from all stackholders- Managing inventory levels to ensure that minimum levels of all SKUs are met.- Demand Planning for local distributors in Egypt for our own brands (Americana & California Garden).- Leading Monthly DRM (Demand Review Meeting) and SRM (Supply review Meeting).- Participating in Pre-S&OP monthly meeting after DRM to present all required reports which related to Demand and Supply Planning.- Issuing the required reports and data analysis to my boss and top management.Achievements:- Changeovers reduction to the best level which leads to operations cost savings.- Exceeding The Monthly OTIF Target %.- Daily Plan Adherence Report , Leads to 100% Monthly Plan Achievement.- Forecast Accuracy improvement by improving and reducing Forecast BIAS & Errors. Show less

Group Material Planning Section Head at Coca-Cola Egypt Glass Factories "MEG Group"

• Dec 2016 - Feb 2019

Responsibilities: - Receiving the Forecasted annual production plan from the Production Planning department & Bill of materials (BOMs) for all products from the technical & packing departments. - BOM's Offsetting, Exploding & Netting as per the Master Production Schedule (MPS). - Sending the forecasted annual materials plan to the financial management. - Issuing the required purchase requisitions to purchasing department with delivery schedule for each item. - Maintaining and managing schedules with purchasing department to reflect accuracy in schedule when changes happen. - Weekly meeting with purchasing team to ensure that all deliveries will be on time. - Managing and controlling inventory levels and movements not to have shortage or obsolete materials. - Ensuring the integrity of Bill of Materials (BOM) and inventory accuracy at all times. - Issuing the required reports and data analysis to my boss and top management. - Trouble shooting on production situations & problems. Achievements : - Apply the materials planning processes which depend on MPS while calculating the required materials for production. - Unique item codes for the 3 factories for all items in the new ERP system. - Keeping Lowest Inventory Levels. - Managing Safety Stock Levels for each item. Show less

Planning Section Head at A.D.M Chemical Industries Company (ADMICO)

• Dec 2015 - Dec 2016

Responsibilities: - Production Plan, Master Production schedule & Material Requirement planning. - Develop weekly valid Production Schedules according to the available capacity per resource. - Production following up daily and taking corrective action in case of any obstacles. - Measuring and updating the time studies for all the products on their lines per phase every 3 months (Quarterly) - Managing the communication with sales to handle the demand changes and reflects on the weekly schedule. - Control production department’s performance by setting and customizing the proper KPIs. - Issuing PRs and following up on deliveries with purchasing department for both local and imported items. - Optimize, analyze and classify the stock to maintain the desired level. - Following up the safety stock for the running materials. - Providing materials alternatives in case of any material shortage. - Issuing the required reports and data analysis to my boss and the top management. - Trouble shooting on production situations & problems. Achievements: - Design a master planning engine workbook using MS Excel as a master MRP database. - Achieve over 97% of the plan every month. - Setting up two new production lines for two products (Time Studies - BOM - Routes. Show less

Group Senior Material Planner

• Nov 2012 - Nov 2015

Responsibilities: - Receiving the expected annual production plan from the production-planning department after confirming the marketing and sales departments on this plan. - Calculating the expected annual material plan that the production needs according to the bill of material (BOM) for each product for all production phases. - Sending the final materials plan to the financial management to confirm its value. - Issuing the required purchase requisitions with delivery schedule for each item for its related supplier. - Maintain and manage schedules with purchasing department to reflect accuracy in schedule when changes happen. - Following up the schedules with the purchasing & logistic departments to make sure that the materials will be on time. - Following up the consuming of the planned items that the production consumes monthly (Adherence report). - Following up the inventory and ordering levels for all the materials. - Following up the safety stock for the running materials. - Providing materials alternatives in case of any material shortage. - Issuing the required reports and data analysis to my boss and the top management. - Trouble shooting on production situations & problems. Achievements : - Apply the materials planning processes which depend on MPS when calculating the required materials for production, because it was handled by production departments directly with purchasing department. - Reducing inventory levels by applying the material calculations by using MPS & BOM . Show less

Group Senior Material Planner

• Jan 2009 - Oct 2012

- Receiving the customer orders and specifications by sales department including the garment's quantities and deliveries. - Calculating the annual materials plan that the production needs according to the bill of material (BOM) for each product. - Issuing the required purchase requisitions with delivery schedule for each item for its related supplier. - Maintain and manage schedules with purchasing department to reflect accuracy in schedule when changes happen. - Following up schedules with purchasing & logistic departments to make sure that the materials will be on time. - Preparing orders for production after ensuring that all materials are on hand, then loading these orders on the production lines according to the delivery priorities for these planned orders. - Following up the safety stock for the running materials. - Handling and following up the orders that are going to be produced at the sub-contractors or sub-factories (Cut & made Process). - Providing materials alternatives in case of any material shortage. - Following the work streams between production and different departments within the factory and trouble shooting on production situations & problems. - Holding a weekly meeting with production-planning department and sales department to follow up and confirm that all the deliveries will be on time. - Issuing the required reports and data analysis to my boss. Show less